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D-4

MAINTENANCE

TABLE D.2 – ENGINE MAINTENANCE PARTS

Part

Part Number

 

OIL FILTER

NONE

 

SPARK PLUG (STANDARD)

B&S 492167

 

 

CHAMPION J19LM

 

SPARK PLUG (RESISTOR)

B&S 802592

 

 

CHAMPION RJ19LM

 

FUEL FILTER

B&S 298090 (for .25î I.D. hose)

 

AIR CLEANER CARTRIDGE

B&S 393957

 

 

(CAN BE CLEANED AND REUSED)

 

AIR PRE-CLEANER

B&S 271794

 

(AS NEEDED)

(CAN BE CLEANED AND REUSED)

 

 

 

 

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GENERATOR/WELDER MAINTENANCE

STORAGE: Store the POWER-ARC 4000 in clean, dry, protected areas.

CLEANING: Blow out the generator and controls periodically with low pressure air. Do this at least once a week in particularly dirty areas.

BRUSH REMOVAL AND REPLACEMENT: See Figure D.5. It’s normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary. Remove the brushes and clean the slip rings with fine grit sandpaper. To reinstall the brushes, press them upward and slide a cable tie or wooden stick

through the brush holder tabs. Install the brush holder into the bearing end bracket and secure with the screws previously removed. Remove the cable tie or wooden stick and the brushes will seat onto the slip rings.

RECEPTACLES: Keep the electrical receptacles in good condition. Remove any dirt, oil, or other debris from their surfaces and holes.

CABLE CONNECTIONS: Check the welding cable connections at the weld output terminals often. Be sure that the connections are always firm.

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FIGURE D.5. – BRUSH REMOVAL AND REPLACEMENT

4

2

6

3

 

5

 

 

 

1

 

1.GENERATOR END BRACKET

2.BRUSH HOLDER ASSEMBLY

3.COVER

4.SCREWS (2)

5.BRUSHES

6.CABLE TIE

POWER-ARC 4000

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Lincoln Electric SVM103-A service manual Table D.2 Engine Maintenance Parts, GENERATOR/WELDER Maintenance, Part Part Number