D-4

D-4

MAINTENANCE

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Engine Adjustments

OVERSPEED IS HAZARDOUS

WARNING

WARNING

GASES FROM BATTERY can explode.

• Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new battery last.

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The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

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Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

Slip Rings

A slight amount of darkening and wear of the slip rings and brushes is normal. Brushes should be inspected when a general overhaul is necessary. If brushes are to be replaced, clean slip rings with a fine emery paper.

CAUTION

Do not attempt to polish slip rings while engine is running.

WARNING

• CONNECTING A BATTERY CHARGER - Remove bat- tery from welder by disconnecting negative cable first, then positive cable and battery clamp. When rein- stalling, connect negative cable last. Keep well venti- lated.

• USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

• Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

Battery

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

Hardware

Both English and Metric fasteners are used in this welder.

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Engine Maintenance Parts

 

ONAN P220

KOHLER CH20S

HONDA GX620KI

 

 

 

 

 

ONAN 122-0737

KOHLER 1205001

HONDA 15400-PR3-004

Oil Filter

FRAM PH4967

FRAM PH3614*

(HONDA CODE 3179553)

 

 

 

FRAM PH6811

 

 

 

 

Air Filter

ONAN 187-6068

KOHLER 4708303

HONDA 17211-ZJ1-000

Element

 

FRAM CA79

(HONDA CODE 4209672)

 

 

 

 

Air Filter

 

KOHLER 2408302

HONDA 17218-ZJ1-000

Pre-Cleaner

N/A

 

(HONDA CODE 4209706)

 

 

 

 

Fuel Filter

ONAN 187-6119

KOHLER 2505002

HONDA 16910-ZE8-005

 

 

FRAM G1

(HONDA CODE 2106235)

 

 

 

 

Spark Plugs

ONAN 187-6161

CHAMPION RC12YC

NKG BPR6ES

(Resistor

CHAMPION N9YC

(.030” GAP)

Nippondenso W20EPR-U

Type)

(.025” GAP)

 

.O3O in., (76mm) gap

 

 

 

 

 

 

 

 

*Oil capacity increases from 2.0 Qts. to 2.1 Qts. when using this filter.

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Lincoln Electric SVM107-B Engine Adjustments, Slip Rings, Do not attempt to polish slip rings while engine is running