Section TOC

Master TOC

G-3

ElEcTrical DiaGramS

G-3

WiriNG DiaGram - cOmplETE machiNE - cODE 11099, 11247 - (l12184)

 

 

POWER MIG 215 (208/220/230V) FOR CODES 11099 AND 11247

Return to

Return to

CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

1

8

1

3

1

J1

 

J2

 

J3

9

16

4

6

2

 

 

 

 

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

COLOR CODE

 

B -

BLACK

W -

WHITE

R -

RED

U -

BLUE

INDICATES CONNECTOR CAVITY No.

**CAVITY

NUMBERING SEQUENCE

(NON-LEAD SIDE OF CONNECTOR)

J4 (TRIGGER,

TACHOMETER,

MOTOR SIDE)

1

3

1

4

NOTES:

 

N.A.

WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF

 

IMMEDIATE AND FUTURE APPLICATIONS.

N.B.

THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY “POSITIVE”. TO CHANGE POLARITY, TURN

 

THE UNIT OFF AND REVERSE LEAD CONNECTIONS AT CABLE CONDUCTOR STRAP AND WORK

 

STUD.

RECTIFIER

TRANSFORMER ASSEMBLY

THERMOSTAT THERMOSTAT

1104C 1104B 1104A

CONTROL BOARD

1101A 1

1102A 2

1103A 3

1104A 4

1105A 5

1106A 6

1107A 7

Return to Section TOC

Return to Section TOC

TOC

Return to Master TOC

Return to Master TOC

TOC

PA

4

6

5

8

 

 

1110A

 

X10

 

27.8V

1106C

1106A

1107A

 

 

 

 

 

 

 

X9

1114A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X8

G

 

 

 

 

 

 

 

H1

X7

F

 

 

 

 

 

L1

L2

 

 

 

 

 

 

 

 

X6

E

 

 

 

 

 

 

 

 

 

H3

H4

H2

L1

L2

 

 

X5

D

 

TO SINGLE PHASE

 

 

 

 

 

 

 

 

CONTACTOR

SUPPLY LINE

 

 

 

 

 

H2

X4

C

230220 V

 

208V

 

H1

H4

X3

B

 

W

 

 

 

 

 

 

 

B

 

 

 

 

 

 

X2

A

TAP SELECTOR

 

 

 

 

H1

 

SWITCH

 

RECONNECT

 

 

H3

 

 

 

 

 

 

G

 

PANEL

 

 

LINE

 

X1

 

 

 

 

 

 

SWITCH

POWER

X11

 

 

 

 

 

 

 

S1

TRANSFORMER

 

 

TO GROUND PER

 

 

 

 

 

115V

 

 

 

 

 

 

 

 

 

 

NATIONAL ELECTRICAL

 

 

 

 

 

 

X12

 

 

CODE

 

 

 

 

 

 

 

 

 

401

 

 

401A

X11

 

 

 

 

 

FAN

 

MOTOR

402

X12

402A

C1 AND C2 C1

 

 

C2

 

31,000 MFD

 

 

 

 

 

 

 

 

50V

 

+

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1103A

 

 

 

 

 

 

 

 

 

 

R2

 

 

 

 

 

 

 

 

1109A

1113A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE FEED

 

 

 

 

 

 

 

 

 

 

SPEED

 

 

1108A

 

 

 

 

 

 

 

 

 

 

1116A

 

 

 

 

 

 

J5

PA

 

GAS

 

 

 

 

 

 

1116B

1

1 **

 

SOLENOID

 

 

 

 

 

 

1104C

2

2

 

1116B

 

 

 

 

1105A

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1106C

4

4

 

 

 

 

 

 

 

 

1104D

5

5

 

 

 

 

 

 

 

 

1105B

6

6

 

 

 

 

 

 

 

 

 

 

JUMPER PLUG

 

 

GUN

 

J6

 

 

 

 

 

INSTALLED FOR

 

 

TRIGGER

 

 

 

 

 

NON-SPOOL GUN

SINGLE PHASE

 

 

 

 

 

 

 

1

324

1

 

 

 

 

 

OPERATION

 

BRIDGE

2

325

2

1111A

1 **

 

 

RECTIFIER

4

 

4

1104D

 

 

3

 

3

 

 

J4

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

R

3

1115A

 

 

 

 

 

 

 

 

U

4

1101A

 

 

 

 

 

 

 

 

B

5

1102A

 

 

 

 

 

 

 

 

 

6

1112A

 

 

 

 

 

 

 

 

B

7

 

 

 

 

 

 

 

 

W

8

1105B

 

 

15A

 

 

 

B

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

403

 

 

 

 

MOTOR/

 

 

 

 

 

 

 

P.M.

 

 

 

 

D

 

D

T

GEARBOX

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

U

A

 

 

 

 

 

 

 

 

115V

C

 

 

 

 

 

 

 

 

 

B

H

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

TO

 

 

 

 

 

 

 

 

 

WORK

R1

40 OHMS

 

 

 

 

 

 

 

 

 

 

50 W

 

 

 

 

 

 

 

 

 

1108A 8

J1

1109A 9

1110A 10

1111A 11

1112A 12

1113A 13

1114A 14

1115A 15

1116A 16

OPTION

1

 

5

 

 

2

 

 

3

J2

 

4

 

 

FOR SPOOL GUN

6

 

1

J3

 

2

 

Return to Section

Return to Master

OUTPUT

CHOKE

R.F. FILTER

E

L12184PRINT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

pOWEr miG® 215

Page 91
Image 91
Lincoln Electric SVM167-A service manual Power MIG 215 208/220/230V for Codes 11099