G-4

ElEcTrical DiaGramS

G-4

SchEmaTic - cOmplETE machiNE - cODE 11247 - (l12308 pG1)

 

 

L12308

ENGINEERING CONTROLLED CHANGE DETAIL: NEW.

MANUFACTURER:

No

40 VDC

1106A X9 1114A

-

LOCATEDON

+

TRANSFORMER

BAFFLE

 

RECTIFIER

DIODE

BRIDGE

MOVED TO CONTROL BOARD ON CODE 11099 AND HIGHER

X10

1106B

 

 

 

 

FRONT

 

 

ON CODE 11099 AND HIGHER

 

 

 

 

 

 

FROM X10

 

10J1

CONTROL

 

 

 

 

 

TOP

 

FROM X9

 

 

 

 

 

 

LEFT

 

+39.25VDC

 

14J1

P.C. BOARD

 

 

 

 

 

 

 

1106A

6J1

(SCHEMATIC G3850)

 

 

 

 

 

 

 

COM

 

 

 

 

 

 

 

1114A

14J1

CONTROLSTHE

 

 

 

 

 

 

 

CONTACTOR

 

 

 

 

 

 

 

1107A

7J1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUNCTIONALITYOF

 

 

 

 

LOCATEDON

R2

 

 

1103A

3J1

THEMACHINE

 

 

 

 

10K

 

 

LOCATEDINSIDEOFP.C.

 

 

 

 

CASEFRONT

POT

 

1113A

13J1

 

 

 

 

ADJUSTSWIRE

 

 

 

1109A

9J1

BOARDCOMPARTMENT

 

 

 

 

FEEDSPEED

 

 

 

 

 

(TOPLEFTFRONTOFWELDER)

 

 

 

 

GAS SOLENOID

 

COM

 

 

 

 

 

12V

 

1108A

8J1

SPOOLGUN

 

 

 

 

 

SOLENOID OPEN = 36.5VDC

 

 

 

20OHMCOIL

LOCATED

 

1116A

16J1

DETECTSIGNAL

 

 

 

6VHOLD

ONRIGHT

 

 

 

 

 

 

 

 

 

CASEBACK

LOCATEDINP.C. BOARD

 

 

 

 

 

 

 

 

 

COMPARTMENT

 

 

 

 

 

 

 

 

1105A

3J5

MOTORUSE

 

 

 

 

 

 

 

 

1105B

6J5

 

 

1J3

 

 

 

 

 

SOLENOID/SPOOL

 

 

 

 

 

 

1116B

1J5

 

2J3

 

 

 

 

 

1104D

5J5

GUNDETECTUSE

 

6J2

SPOOLGUNADAPTER

 

 

 

 

GUNTRIGGER

 

 

 

 

 

1106C

4J5

 

 

PANELCONNECTIONS

 

 

 

 

1104C

2J5

USE

 

 

3J2

( SEEPAGE2)

 

 

 

 

 

 

 

 

 

2J2

 

 

 

 

 

LOCATEDON

 

 

 

1J2

 

 

 

 

 

LOCATEDON

 

4J2

 

FRONTOF DRIVE

 

 

MAIN

 

 

 

 

 

TRANSFORMER INPUT

 

 

 

 

ROLLAREA

 

 

 

 

 

 

 

 

 

 

WINDINGS

RECTIFIER

 

 

 

 

GUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRIGGER

 

 

 

 

1104B

1104A

11J4

 

 

 

 

 

 

 

 

 

 

1

324

4J6

 

 

N.C.

N.C.

1111A

11J1

 

 

2

325

2J6

LOCATEDINSIDE

 

 

 

 

 

CONTROL

14J1

BOARD

10J1

POWER

ON CODE 11099 AND HIGHER

 

3

OFP.C. BOARD

 

 

 

 

4

COMPARTMENT

 

 

 

 

LOCATEDINSIDE OF

 

 

 

 

 

 

P.C. BOARDCOMPARTMENT

8J4

MOTOR +

1105A

5J1

 

 

W

MOTOR -

 

 

B

7J4

1112A

12J1

 

 

 

B

W

 

 

TOROID

 

 

 

 

 

 

 

 

Return to Section

Return to Section TOC

Return to Section TOC

TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

TOC

LOCATEDON

CASEBACK

H3

 

H4

H2

L1

L2

TO SINGLE PHASE

 

 

 

 

 

SUPPLY LINE

 

 

 

 

 

220

V

 

208V

 

 

230

 

 

 

 

 

W

 

 

 

 

 

B

 

 

 

 

 

 

 

RECONNECT

 

G

 

 

PANEL

LOCATEDON

 

 

 

MACHINE'S

TO GROUND PER

 

 

 

LEFTREAR

NATIONAL ELECTRICAL

 

 

 

 

 

CODE

 

 

 

 

 

 

 

 

 

LOCATEDONFRONT

 

 

 

 

OFMACHINE'SBASE

 

 

 

 

MAIN

 

 

 

 

TRANSFORMER

 

 

 

 

X10

 

 

 

 

27.8V

 

 

 

 

X9

 

 

 

 

X8

 

 

 

H1

X7

L1

L2

 

 

 

 

X6

 

 

 

 

 

 

 

 

X5

 

 

 

H2

X4

H1

H4

 

 

 

 

X3

 

 

 

 

 

 

H1

H3

X2

 

 

 

 

 

LOCATEDON

X1

 

SWITCHLINE

 

 

S1

MACHINE'SFRONT

 

 

 

LEFTMIDWAY

 

 

 

 

 

 

X11

 

 

 

 

115V

 

 

 

 

X12

 

 

 

MOTOR / GEARBOX

TACH

 

 

(1 TURN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OHMS=1.5TO6.5

 

R

R

3J4

5VDC TACH SUPPLY

1115A

15J1

 

 

 

 

 

 

 

 

1.8VDC@50IN/MIN

TACH SIGNAL

 

 

 

 

 

 

 

 

U

U

4J4

1101A

1J1

 

 

 

 

 

 

 

 

TACH COM

 

 

 

 

 

 

 

 

26.5VDC@700IN/MIN

B

B

5J4

1102A

2J1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B TO R = 5 TO 6V @ ANY SPEED

 

 

 

TOROID

 

 

 

 

 

 

 

 

 

 

 

B TO U = 3.5V @ ANY SPEED

 

 

LOCATEDINSIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1 TURN)

 

 

 

 

 

 

 

 

 

 

1107A

LOCATEDON

 

OFP.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

COMPARTMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

MACHINE'SBASE

SINGLE PHASE

 

 

 

LOCATEDONBASEIN

 

 

 

 

G 25.6VAC

 

0V NO TRIGGER

LOCATEDINSIDE

P.C. BOARD

 

BRIDGE

 

 

 

 

 

 

 

 

 

COMPARTMENTSIDE

 

 

 

THEMIDDLEOFTHE

 

 

 

 

23.2VAC

 

8.6V TRIGGER

OFP.C. BOARD

 

 

RECTIFIER

 

 

 

MACHINE

 

 

 

 

 

 

 

 

 

 

 

LOCATEDONMACHINE'S

 

 

 

 

 

F

 

 

COMPARTMENT

 

 

 

 

OUTPUT

 

 

 

 

 

 

 

 

OHMS=10

 

 

 

 

BASE, TOWARDSBACK,

 

 

 

 

 

20.9VAC

 

 

 

 

 

 

CHOKE

 

+

 

 

 

E

 

 

 

 

 

 

 

WIREDRIVESIDE

 

 

 

 

 

 

D 18.7VAC

 

 

 

TAP G = 36.0VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

16.4VAC

 

CONTACTOR

 

TAP F = 32.8VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

TAP E = 29.6VDC

 

 

 

 

 

 

 

 

 

GEARBOX

 

 

C

(NORMALLY OPEN)

 

 

+

+

ohmswatts

 

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

 

 

14.1VAC

 

RATED@300A

 

TAP D = 26.5VDC

 

 

 

 

 

 

 

 

 

 

B

 

 

 

TAP C = 23.2VDC

 

 

 

31000/50

4050

 

 

 

 

 

 

 

12.0VAC

TAP SELECTOR SWITCH

TAP B = 20.0VDC

 

 

 

BANKOFTWO

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAP A = 16.9VDC

 

 

 

CAPACITORS

 

 

 

-

TO

 

 

FRONTLEFT

 

 

 

 

 

 

 

 

 

 

 

 

WORK

 

 

 

 

 

 

 

 

RIGHTREAR

 

 

MOLDED

 

 

 

 

 

 

 

 

 

 

 

NEARFAN

 

 

 

 

 

 

 

401A

 

 

 

 

 

 

 

 

OUTPUT

 

 

LOCATEDON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STUDS

 

 

BOTTOMSIDEOF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

401

 

 

 

 

 

 

 

 

LOCATEDONBASEOF

 

R.F. FILTER

OUTPUTSTUD

 

 

402

 

 

 

15A

 

 

 

 

FEEDERCOMPARTMENT

 

 

 

 

 

402A

 

 

 

 

 

 

 

CAVITY NUMBERING SEQUENCE

LEAD COLOR CODE:

COMPONENT VALUE UNITS:

 

FAN

 

403

 

 

 

 

 

 

 

 

 

 

 

LOCATEDON

MOTOR

CIRCUIT

 

 

 

 

 

(COMPONENT SIDE OF P.C. BOARD)

B-BLACK

CAPACITOR: MFD/VOLTS

BREAKER

 

 

 

 

 

CASEBACK

 

X12 FAN IS CONTINUOUSLY

LOCATEDON

 

115V

 

1

8

1

3

1

G-GREEN

RESISTOR: OHMS/WATTS

WITHREAR

 

CASEBACK

 

 

 

 

O-ORANGE

 

 

TOFRONT

 

ON WHEN POWER

 

 

 

 

J1

 

 

J2

 

J3

R-RED

CONNECTOR PIN NUMBERS:

AIRFLOW

 

SWITCH IS ON

 

 

 

 

 

 

16

 

 

 

U-BLUE

 

 

 

 

 

 

 

 

9

4

6

 

 

 

 

 

 

 

 

 

 

2

W-WHITE

EX. 12 PIN CONNECTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(NON-LEAD SIDE OF CONNECTOR)

Y-YELLOW

1 2

6

 

 

 

 

 

 

 

 

 

 

 

 

J4 (TRIGGER,

LABELS:

 

 

 

 

 

 

 

 

 

 

 

 

TACHOMETER,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR SIDE)

7

12

 

 

 

 

 

 

 

 

 

 

1

3

1

4

FRAME GROUND

 

 

 

 

 

 

 

 

 

 

PA

 

 

 

 

LATCH

 

 

 

 

 

 

 

 

 

 

 

 

 

EARTH GROUND

VIEW OF CONNECTOR ON PC BOARD

 

 

 

 

 

 

 

 

 

 

4

6

5

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Return to Master

EN-168

PROPRIETARY & CONFIDENTIAL:THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

THE INFORMATION ON THIS

DESIGN INFORMATION

REFERENCE:

EQUIPMENT TYPE:

 

 

POWER MIG 215

PAGE 1

OF 2

PRINT IS FOR REFERENCE

 

 

DRAWN BY:

cstuble

-

 

 

ONLY. COMPONENTS AND

SUBJECT:

 

 

MACHINE SCHEMATIC

DOCUMENT

 

DOCUMENT

CIRCUITRY MAY BE

 

 

 

 

 

NUMBER:

 

REVISION:

ENGINEER:

J. SKERBEC

SCALE:

 

 

DIFFERENT

 

 

NONE

MATERIAL

UF

APPROVAL

12/8/2005

 

PROJECT

L12308

 

A

FROM AN ACTUAL MACHINE.

APPROVED:

-

DISPOSITION:

DATE:

 

NUMBER: CRM37681

 

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

SOLID EDGE

pOWEr miG® 215

Page 92
Image 92
Lincoln Electric SVM167-A service manual SchEmaTic cOmplETE machiNE cODE 11247 l12308 pG1, L12308