Lincoln Electric V155-S service manual Replacement Quick Disconnect Plug for Stick Electrode Cable

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A-6 INSTALLATION A-6

REPLACEMENT QUICK DISCONNECT PLUG (FOR

STICK ELECTRODE CABLE)

The INVERTEC® V155-S comes with a factory assem- bled stick electrode holder, cable and Twist-Mate™ adapter plug. If a replacement cable is ever needed a K852-25 Twist-Mate™ plug will be needed.

To attach the K852-25 plug:

1.Cut off welding cable lug, if present.

2.Remove .75 in. (19mm) of welding cable insulation.

3.Slide rubber boot onto cable end. The boot end may be trimmed to match the cable diameter. Use soap or other nonpetroleum-based lubricant to help slide the boot over the cable, if needed.

BOOT

WELDING CABLE

.75 in.

19 mm	TRIM, IF REQ'D
	TO FIT OVER CABLE

4.Cut 45-50% of the copper strands back 1/4” (6 mm).

5.Fold copper strands over cut strands and insert into

WELDING CABLE

.25 in. 6 mm

ferrule.

6. Slide the copper ferrule into the brass plug.

COPPER FERRULE

WELDING CABLE

.50 in. max 12 mm max.

7.Tighten set screw to collapse copper tube. Screw

SET SCREW

BRASS PLUG

COPPER TUBE

must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening.

INVERTEC® V155-S