E-5

THEORY OF OPERATION

E-5

 

FIGURE E.5 — CONTROL BOARD

 

Return to Master TOC

 

 

 

 

 

 

 

 

BLUE

 

ON/OFF SWITCH

5

2

 

WHITE

 

 

 

 

 

4

1

WHITE

 

 

 

 

 

 

 

 

L

WIRE TIE

BLUE

PWR1 PWR2 PWR4 PW

 

 

BLACK

AC1

 

 

N

 

 

 

WHITE

AC2

INPUT BOARD

 

 

G

 

 

 

 

115/230Vac

 

 

 

 

PE

W05X0701

 

 

 

 

 

 

(SCHEMATIC: X0701)

50/60

Hz

 

 

 

 

 

 

RECONNECT

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

BLUE

 

W05X0408

R3

DC+

 

DC-

JP1

RED BLACK

RED

 

DC+

 

BLACK

 

DC-

 

JP1

Y/G

PE

 

 

JP1

INVERTER BOARD

 

 

 

W05X0519

 

 

 

(SCHEMATIC: X0519)

Return to Master TOC

 

 

FAN

WHITE

RED

 

JP4

(SCHEMATIC: X0408)

 

 

 

 

TWISTED CABLE

BLACK

 

 

 

 

 

 

 

 

 

RIBBON CABLE

 

 

 

 

PCB CONNECTOR CAVITY NUMBERING SEQUENCE

 

(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)

 

 

1

4

 

2

 

16

 

 

 

4 PINS

 

1

16 PINS

15

 

 

 

 

 

 

 

 

 

CONTROL BOARD

W05X0708-1

(SCHEMATIC: X0708)

PE

JP2

 

P1

N1

RED

BLACK

WHITE

SHUNT

-

WHITE

BLACK

 

RED

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

CONTROL BOARD

The Control Board receives status and analogue sig- nals from the inverter board, input board and various sensors and feeds this information to the Weld Controller.

The Weld Controller is a micro-processor that uses these signals along with input from the Mode Switch and the Control Potentiometer to make decisions and change the machine mode and output to satisfy the requirements as decided by the operator. these changes are relayed to the PWM circuit on the Inverter Board to regulate the gate signals to the IGBT”s

The Weld Controler also responds to thermal and input errors to shut down the machine output. The error information is then displayed by the three LEDʼs on the front panel.

The Mode Switch , the Control Potentiometer and the three LEDʼs are all mounted on the Control Board.

Return to Section TOC

Return to Master TOC

INVERTEC® V155-S

Page 29
Image 29
Lincoln Electric V155-S service manual Figure E.5 Control Board