E-3

THEORY OF OPERATION

E-3

 

FIGURE E.3 — INPUT BOARD

 

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BLUE

 

ON/OFF SWITCH

5

2

 

WHITE

 

 

 

 

 

4

1

WHITE

 

 

 

 

 

 

 

 

L

WIRE TIE

BLUE

PWR1 PWR2 PWR4 PW

 

 

BLACK

AC1

 

 

N

 

 

 

WHITE

AC2

INPUT BOARD

 

 

G

 

 

 

 

115/230Vac

 

 

 

 

PE

W05X0701

 

 

 

 

 

 

(SCHEMATIC: X0701)

50/60

Hz

 

 

 

 

 

 

RECONNECT

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

BLUE

 

W05X0408

R3

DC+

 

DC-

JP1

RED BLACK

RED

 

DC+

 

BLACK

 

DC-

 

JP1

Y/G

PE

 

 

JP1

INVERTER BOARD

 

 

 

W05X0519

 

 

 

(SCHEMATIC: X0519)

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FAN

WHITE

RED

 

JP4

(SCHEMATIC: X0408)

 

 

 

 

TWISTED CABLE

BLACK

 

 

 

 

 

 

 

 

 

RIBBON CABLE

 

 

 

 

PCB CONNECTOR CAVITY NUMBERING SEQUENCE

 

(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)

 

 

1

4

 

2

 

16

 

 

 

4 PINS

 

1

16 PINS

15

 

 

 

 

 

 

 

 

 

CONTROL BOARD

W05X0708-1

(SCHEMATIC: X0708)

PE

JP2

 

P1

N1

RED

BLACK

WHITE

SHUNT

-

WHITE

BLACK

 

RED

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INPUT BOARD

The Input Board includes the following circuits:

- Automatic Reconnect Circuit: This circuit monitors the input voltage and automatically reconnects the inverter and auxiliary connections to configure the machine for either 115V or 230V ac input voltage. The proper configuration is achieved through the use of board mounted relays. These relays and others that activate the Pre-charge circuitry and the fan circuit are controlled through signals from a micro-processor on the board.

- Switching Power Supply: Supplied by a board mounted transformer, the switching power supply provides +15 vdc and +5vdc supplies for use on all of the PC Boards.

- Input Rectifier and Precharge Circuit: The Pre- charge rectifier and current limiting resistors apply a small charge to the filter capacitors when the Power Switch is turned ON.

An improper input voltage would be recognized dur- ing this time and an input error sent to the Control Board. A signal from the Control Board would prevent further power-up to prevent damage to the Inverter Board.

- The re-connect relays then apply full power from the input line (AC1 and AC2) to the Input Rectifier and the capacitors are fully charged to approximately 325VDC. (See the Machine Diagram and PC Board Schematics for more information).

-A self reseting fuse circuit (ARFU) onAutotheResetInputFuse:Board helps to prevent damage to the machine from over-current when in 120VAC opera- tion. When the fuse is open, the output will be dis- abled and the yellow Temperature LED on the front panel will be ON.

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion

INVERTEC® V155-S

Page 27
Image 27
Lincoln Electric V155-S service manual Figure E.3 Input Board