Contents
HAZARD DEFINITIONS | 2 |
PLEASE READ BEFORE PROCEEDING | 3 |
THE ARMOR WATER HEATER | |
RATINGS | 7 |
1. DETERMINE WATER HEATER LOCATION |
|
Provide Clearances | 8 |
Provide Air Openings to Room | 10 |
Flooring and Foundation | 10 |
Residential Garage Installation | 10 |
Vent and Air Piping | 10 |
Prevent Combustion Air Contamination | 10 |
Corrosive Contaminants and Sources | 11 |
Using an Existing Vent System to Install a New Water | |
Heater | 11 |
Removing a Water Heater from Existing Common Vent . 12 | |
2. PREPARE WATER HEATER |
|
Remove Water Heater from Wood Pallet | 13 |
Gas Conversions | |
Leveling the Water Heater | 15 |
3. GENERAL VENTING |
|
Direct Venting Options | |
Install Vent and Combustion Air Piping | 18 |
PVC/CPVC Vent Piping Materials | 18 |
Requirements for Installation in Canada | 18 |
Installing Vent or Air Piping | 18 |
PVC/CPVC Air Intake/Vent Connections | 19 |
Air Inlet Pipe Materials | 20 |
Stainless Steel Vent | 20 |
Stainless Steel Air Intake/Vent Connections | 21 |
Min./Max. Combustion Air & Vent Piping Lengths | 22 |
Vent and Air Piping | 22 |
Optional Room Air | 23 |
4. SIDEWALL DIRECT VENTING |
|
Vent/Air Termination - Sidewall | |
Determine Location | |
Prepare Wall Penetrations | |
Termination and Fittings | 27 |
Multiple Vent/Air Terminations | 27 |
Sidewall Termination - Optional Concentric Vent | |
5. VERTICAL DIRECT VENTING |
|
Vent/Air Termination - Vertical | |
Determine Location | 31 |
Prepare Roof Penetrations | 32 |
Termination and Fittings | 32 |
Multiple Vent/Air Terminations | 32 |
Vertical Termination - Optional Concentric Vent | |
Alternate Vertical Concentric Venting | |
6. SYSTEM PIPING |
|
System Water Piping Methods | 37 |
Flow Switch and Relief Valve Installation | 37 |
Flow Switch Adjustment | 37 |
Scalding | 38 |
Water Chemistry | 38 |
Piping Components | 38 |
7. GAS CONNECTIONS |
|
Connecting Gas Supply Piping | 44 |
Natural Gas | 45 |
Pipe Sizing for Natural Gas | 45 |
Natural Gas Supply Pressure Requirements | ............. 45 |
Propane Gas | 45 |
Pipe Sizing for Propane Gas | 45 |
Propane Supply Pressure Requirements | 45 |
Check Inlet Gas Supply | 46 |
Gas Pressure | 47 |
Gas Valve Replacement | 47 |
8. FIELD WIRING |
|
Line Voltage Connections | 48 |
Low Voltage Connections | 48 |
Wiring of the Cascade | 50 |
9. CONDENSATE DISPOSAL |
|
Condensate Drain | 52 |
10. STARTUP | |
11. OPERATING INFORMATION |
|
General | 59 |
Cascade | 61 |
Sequence of Operation | 62 |
Armor Water Heater Control Module | 63 |
Status Display Screens | |
12. MAINTENANCE |
|
Maintenance & Annual Startup | |
13. DIAGRAMS |
|
Ladder Diagram | 72 |
Wiring Diagram | 73 |
Revision Notes | Back Cover |
Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
DANGER
WARNING
CAUTION CAUTION NOTICE
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.
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