Installation & Operation Manual
12 Maintenance Maintenance and annual startup
Table 12A Service and Maintenance Schedules
Service technician
(see the following pages for instructions)
| General: |
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| • Address reported problems |
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| • Inspect interior; clean and vacuum if | |||||
| necessary; |
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| • Clean condensate trap and fill with fresh | |||||
| water |
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| • Check for leaks (water, gas, flue, | |||||
| condensate) |
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UP | • Verify flue and air lines in good condition | |||||
and sealed tight |
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- | • Check | system water pressure/system | ||||
START | ||||||
piping/expansion tank |
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| • Check control settings |
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ANNUAL | • Check ignition and flame sense electrodes | |||||
(sand | off | any | deposits; | clean | ||
and reposition) |
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• Check wiring and connections |
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| • Perform | checkout | and | |||
| performance verification per Section 10 | |||||
| of this manual. |
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| • Flame inspection (stable, uniform) |
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| • Flame signal (at least 10 microamps at | |||||
| high fire) |
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| • Clean | the | heat | exchanger if | flue | |
| temperature is more than 54°F above | |||||
| return water temperature. |
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| • Check Delta T (Temperature Rise) |
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If combustion or performance indicate need:
•Clean heat exchanger
•Remove and clean burner using compressed air only
•Clean the blower wheel
Owner maintenance
Daily | • Check water heater area |
| |
| • Check pressure/temperature |
| gauge |
| • Check vent piping | |
| • Check air piping | |
| • Check air and vent termination | |
Monthly | screens | |
• Check relief valve | ||
| ||
| • Check condensate drain system | |
| • Check automatic air vents | |
| • Check Delta T (Temperature | |
| Rise) |
Every | • Check water heater piping (gas | |
6 months | ||
and water) for leaks | ||
| • Operate relief valve |
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