| . A complete Parts List is available at www.MillerWelds.com |
D. Engine |
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Trouble | Remedy |
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Engine will not crank. | Check fuse F6, and replace if open (see Section |
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| Check battery voltage. |
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| Check battery connections and tighten if necessary. |
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| Check plug PLG5 and plug PLG8 connections. |
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| Have Factory Authorized Service Agent check Engine Control switch S2. |
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Engine does not start. | Check fuel level (see Section |
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| Check battery and replace if necessary. |
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| Have Factory Authorized Service Agent check fuel shutoff solenoid FS1 according to engine manual. |
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| Check engine charging system according to engine manual. |
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| See engine manual. |
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Engine starts but stops when Engine | Check oil level (see Section |
Control switch returns to either Run/ | Engine also stops if oil level is too high. |
Idle position. |
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| Use correct grade oil for operating temperature. (see Section |
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| Have Factory Authorized Service Agent check low oil pressure shutdown switch S5. |
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Battery discharges between uses. | Place Engine Control switch in Off position when unit is not running. |
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| Clean top of battery with baking soda and water solution; rinse with clear water. |
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| Periodically recharge battery (approximately every 3 months). |
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| Replace battery. |
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| Check voltage regulator according to engine manual. |
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Engine stopped during normal | Check fuel level (see Section |
operation. |
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| Check oil level (see Section |
| Engine also stops if oil level is too high. |
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| Have Factory Authorized Service Agent check low oil pressure shutdown switch S5. |
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| Have Factory Authorized Service Agent check fuel shutoff solenoid FS1 according to engine manual. |
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Engine does not return to idle speed. | Place Engine Control switch S2 in either Run/Idle position. |
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| Remove all weld and generator power loads. |
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| Turn off remote contactor. The unit will not return to idle speed when the remote contactor is on. |
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| Turn off remote device connected to Remote receptacle RC4 (see Section |
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| Check for obstructed movement of solenoid linkage. |
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| Have Factory Authorized Service Agent check circuit board PC2 and current transformer CT1. |
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Engine does not go to weld speed. | Place Speed Control switch in Weld position. |
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| Check for obstructed movement of solenoid linkage. |
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During operation in near freezing tem- | Treat fuel with isopropyl alcohol |
peratures, engine starts and goes to |
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idle but stalls after a few minutes. |
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| Place Engine Control switch in the Run position until unit has been in operation and loaded for a peri- |
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During operation in severe cold weath- | Install engine manufacturer’s kit for |
er, engine starts and goes to idle but |
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stalls after a few minutes. |
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