. A complete Parts List is available at www.MillerWelds.com
5-6. Selecting Weld Cable Sizes*
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| Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit | ||||||||
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| Not Exceeding*** |
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| Weld Output |
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| Terminals |
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! | Stop | engine | before |
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| connecting to weld |
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| output terminals. |
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| 150 ft | 200 ft | 250 ft | 300 ft |
| 350 ft | 400 ft | |||
! | Do not use | worn, |
| 100 ft (30 m) or Less |
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| (45 m) | (60 m) | (70 m) | (90 m) |
| (105 m) | (120 m) | |||||||
| damaged, | under- |
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| sized, |
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| Welding | 10 − 60% | 60 − 100% |
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| Duty | Duty |
| 10 − 100% Duty Cycle |
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| Amperes |
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| Cycle | Cycle |
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| 100 | 4 (20) | 4 (20) | 4 (20) | 3 (30) | 2 (35) | 1 (50) |
| 1/0 (60) | 1/0 (60) |
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| 150 | 3 (30) | 3 (30) | 2 (35) | 1 (50) | 1/0 (60) | 2/0 (70) |
| 3/0 (95) | 3/0 (95) |
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| 200 | 3 (30) | 2 (35) | 1 (50) | 1/0 (60) | 2/0 (70) | 3/0 (95) |
| 4/0 (120) | 4/0 (120) |
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| 250 | 2 (35) | 1 (50) | 1/0 (60) | 2/0 (70) | 3/0 (95) | 4/0 (120) |
| 2 ea. 2/0 | 2 ea. 2/0 |
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| 300 | 1 (50) | 1/0 (60) | 2/0 (70) | 3/0 (95) | 4/0 (120) | 2 ea. 2/0 |
| 2 ea. 3/0 | 2 ea. 3/0 |
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| 350 | 1/0 (60) | 2/0 (70) | 3/0 (95) | 4/0 (120) | 2 ea. 2/0 | 2 ea. 3/0 |
| 2 ea. 3/0 | 2 ea. 4/0 |
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| (2x70) | (2x95) |
| (2x95) | (2x120) | |||||
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| 400 | 1/0 (60) | 2/0 (70) | 3/0 (95) | 4/0 (120) | 2 ea. 2/0 | 2 ea. 3/0 |
| 2 ea. 4/0 | 2 ea. 4/0 |
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| (2x70) | (2x95) |
| (2x120) | (2x120) | |||||
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*This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric useS-0007-F
***For distances longer than those shown in this guide, call a factory applications representative at
5-7. Remote Receptacle Information
.Engine runs at weld speed (3000 or 3600 rpm) whenever a device connected to the remote receptacle is running.
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| Socket* | Socket Information |
A | K | J | 24 VOLTS AC | A | 24 volts ac. Protected by supplementary protector | |
B |
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C | L N | H |
| B | Not used. | |
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| I | 115 volts ac. Protected by supplementary protec- | |||
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| E | F | 115 VOLTS AC | ||
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| tor CB3. |
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| J | Not used. |
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| A/V | C | +10 volts dc output to remote control. |
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| D | Remote control circuit common. | |
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| AMPERAGE | ||
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| E | 0 to +10 volts dc input command signal from | |
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| VOLTAGE | ||
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| remote control. |
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| GND | G | Circuit common for 24 and 115 volts ac circuits. |
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| K | Chassis common. | |
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*The remaining sockets are not used.
