. A complete Parts List is available at www.MillerWelds.com
8-7. Troubleshooting
A. Welding
Trouble | Remedy |
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No weld output. | Check weld control settings. |
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| Check weld connections. |
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| Disconnect equipment from generator power receptacles during |
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| Increase front panel and/or remote control voltage/amperage control setting (see Sections |
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| Check and secure connections to Remote receptacle RC4 (see Sections |
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| Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2. |
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Low weld output. | Check weld control settings. |
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| Change position of Engine Control switch and Speed Control switch to achieve desired engine speed. |
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| Increase front panel and/or remote control voltage/amperage control setting (see Sections |
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| Check and clean air cleaner as necessary (see Section |
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| Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2. |
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| See engine manual. |
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High weld output. | Check control settings. |
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| Check for obstructed movement of solenoid linkage. |
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| Have Factory Authorized Service Agent check circuit boards PC1 and PC2. |
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Weld output cannot be adjusted. | Have Factory Authorized Service Agent check field current control board PC2. |
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Erratic weld output. | Check control settings. |
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| Clean and tighten connections both inside and outside unit. |
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| Be sure connection to work piece is clean and tight. |
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| Remove excessive coils from weld cables. |
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| Use dry, properly stored electrodes. |
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| Have Factory Authorized Service Agent check brushes, slip rings, and circuit boards PC1 and PC2. |
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No remote fine amperage control. | Check and tighten connections to Remote receptacle RC4 (see Section |
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No front panel voltage/amperage con- | Disconnect remote control from Remote Receptacle RC4 if not needed for weld process (see Section |
trol. | |
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No 24 volt ac output at Remote | Reset supplementary protector CB4 (see Section |
receptacle RC4. |
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No 115 volt ac output at Remote | Reset supplementary protector CB3 (see Section |
receptacle RC4. |
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