SECTION 3 − INTRODUCTION

3-1. Specifications

 

 

 

RMS Amps Input at Rated Load

 

 

 

Amperage

Max. Open-

Output, 60 Hz 3-Phase at NEMA

 

 

 

Load Voltages and Class I Rating

 

 

 

Range in

Circuit

 

 

 

 

 

 

 

Rated Welding Output

CC Mode

Voltage

480 V

575 V

KVA

KW

 

 

 

 

 

 

 

1000 A at 36 VDC,

50−1000A

70 VDC

55

45

46

42

3-Phase

 

 

(0.10*)

(0.08*)

(0.09*)

(0.04*)

27% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

*While idling

 

 

 

 

 

 

**See Section 4-2for additional information.

3-2. Duty Cycle And Overheating

 

 

 

 

 

 

 

 

 

Y Exceeding duty

cycle

can

 

 

 

 

damage

unit

and

void

 

 

 

 

warranty.

 

 

 

 

 

 

 

Percent duty cycle = 1.7 times the

 

 

 

 

number of 1 second (1000ms)

 

0.750

 

 

loads/outputs per minute, without

 

 

 

 

overheating. The one second load

 

0.625

 

 

is the rated output.

 

 

 

 

 

If unit overheats, output stops. A

 

 

 

 

 

0.500

 

 

HLP 3 message (see Section 8-4)

SIZE

 

 

is displayed, and cooling fan runs.

 

 

 

 

 

 

Wait fifteen minutes for unit to cool.

 

 

 

 

STUD

0.375

 

 

Reduce amperage or duty cycle be-

 

 

 

fore welding.

 

 

 

 

 

 

 

 

 

 

 

0.250

 

 

 

 

 

 

 

0.125

 

 

 

 

 

 

 

0.000

 

 

 

 

 

 

 

16

30

40

60

 

 

 

 

NUMBER OF STUDS IN ONE MINUTE

 

 

 

 

 

27% Duty Cycle

 

 

 

 

 

.75 second Welding

 

3.00 seconds Resting

 

 

 

Overheating

 

 

 

 

 

 

 

 

 

0

 

A or V

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

OR

 

 

 

 

 

Minutes

 

Reduce Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sduty1 5/95 / SA-207 877

OM-216 244 Page 9

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Miller Electric 625 manual Introduction, Specifications, Duty Cycle And Overheating