OM-216 244J, Process, Description | Miller Electric 625 instruction

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OM-216 244J

2007−03

Process

Stud (SW) Welding

Description

Arc Welding Power Source

PowConR

Arc Stud™ 625

Welding System

File: STUD WELDING (SW)

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Miller Electric 625 manual OM-216 244J, Process, Description, File Stud Welding SW

Contents

Process OM-216 244JDescription File Stud Welding SW From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can kill Welding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures En ce qui concerne les stimulateurs cardiaques Principales normes de sécurité − Introduction SpecificationsDuty Cycle And Overheating Dimensions And Weight − Installation Power SourceSelecting a Location Location Hz Three Phase Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG Weld Output Receptacles And Selecting Cable Sizes Turn off power before connecting to weld output terminalsARC Welding can cause Electromagnetic Interference Output Receptacles = GND/PE Earth Ground Tools Needed Connecting 3-Phase Input Power Pin Receptacle Information Circuit BreakerRack Mounting Socket Information Chuck Installation − Installation Stud GUNChuck Removal Ferrule Grip / Spark Shield Removal and Installation Foot and Leg SetupFoot Installation Leg Installation Connecting Weld Cable and Work Ground Cable Connecting Stud Gun and Work Clamp to Power SourceConnecting Control Cable Foot Alignment Plunge Plunge AdjustmentStud Welding LIft Adjustment Table Adjusting Stud LiftAdjusting Lift Measuring LIft Front Panel Controls − Operation Power Source Material Thickness Reference Chart Time/Amperage Control Select TIME/AMP Adjustment Ready Xxxx − Operation Stud GUN Stud Welding ProceduresStud Gun Tool Functions Welding Sequence Recommended Settings Do not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit OM-216 244 When is Maintenance Required? Maintenance Procedures for Stud GunMaintenance Steps Disassembly / Assembly Procedures Tools Needed OM-216 244 Troubleshooting Power Source Troubleshooting Help Aids But no weld Troubleshooting Stud GunFree play OM-216 244 Circuit Diagram For 460/575 Volt Models − Electrical Diagrams Parts Assembly − Parts List for Power Source Dia Part Description Quantity Mkgs 207 SOCKET/WRENCH Selection Table Standard Metric − Parts List for Stud GUN 217 Plunge Dampener Soft Standard W/Dampener Model Plunge Dampener − Options and AccessoriesTable For Foot and Legs Table For Chucks and Grips Work like a Pro Material Thickness Gauge Support Service Miller Electric Mfg. Co Owner’s Record