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Miller Electric
625 manual OM-216 244
Models:
625
1
31
48
48
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Troubleshooting
Specs
Install
Parts list
Electrical Diagrams
Symbol Usage
Connecting 3-Phase Input Power
Maintenance
Foot and Leg Setup
Stud Welding Procedures
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Image 31
Notes
OM-216
244 Page 27
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Contents
File Stud Welding SW
OM-216 244J
Process
Description
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
− Introduction
Specifications
Duty Cycle And Overheating
Location
− Installation Power Source
Dimensions And Weight
Selecting a Location
Min Grounding Conductor Size In AWG
Electrical Service Guide
Hz Three Phase
Input Voltage
Output Receptacles
Turn off power before connecting to weld output terminals
Weld Output Receptacles And Selecting Cable Sizes
ARC Welding can cause Electromagnetic Interference
= GND/PE Earth Ground Tools Needed
Connecting 3-Phase Input Power
Socket Information
Circuit Breaker
Pin Receptacle Information
Rack Mounting
Chuck Installation
− Installation Stud GUN
Chuck Removal
Leg Installation
Foot and Leg Setup
Ferrule Grip / Spark Shield Removal and Installation
Foot Installation
Foot Alignment
Connecting Stud Gun and Work Clamp to Power Source
Connecting Weld Cable and Work Ground Cable
Connecting Control Cable
Plunge
Plunge Adjustment
Stud Welding
Measuring LIft
Adjusting Stud Lift
LIft Adjustment Table
Adjusting Lift
Front Panel Controls
− Operation Power Source
Material Thickness Reference Chart
Time/Amperage Control
Select TIME/AMP Adjustment
Ready
Xxxx
− Operation Stud GUN
Stud Welding Procedures
Stud Gun Tool Functions
Welding Sequence
Recommended Settings
Do not remove case when blowing out inside of unit
− Maintenance & Troubleshooting
Blowing Out Inside Of Unit
OM-216 244
Disassembly / Assembly Procedures
Maintenance Procedures for Stud Gun
When is Maintenance Required?
Maintenance Steps
Tools Needed OM-216 244
Troubleshooting Power Source
Troubleshooting Help Aids
But no weld
Troubleshooting Stud Gun
Free play
OM-216 244
Circuit Diagram For 460/575 Volt Models
− Electrical Diagrams
Parts Assembly
− Parts List for Power Source
Dia Part Description Quantity Mkgs
207
SOCKET/WRENCH Selection Table Standard Metric
− Parts List for Stud GUN
217 Plunge Dampener Soft Standard W/Dampener Model
Table For Chucks and Grips
− Options and Accessories
Plunge Dampener
Table For Foot and Legs
Work like a Pro
Material Thickness Gauge
Support
Service
Miller Electric Mfg. Co
Owner’s Record
