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Miller Electric
625 manual OM-216 244
Models:
625
1
36
48
48
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Troubleshooting
Specification
Install
Parts list
Electrical Diagrams
Symbol Usage
Connecting 3-Phase Input Power
Maintenance
Foot and Leg Setup
Stud Welding Procedures
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Image 36
Notes
OM-216
244 Page 32
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Image 36
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Contents
OM-216 244J
Process
Description
File Stud Welding SW
From Miller to You
Table of Contents
Page
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
Specifications
− Introduction
Duty Cycle And Overheating
− Installation Power Source
Dimensions And Weight
Selecting a Location
Location
Electrical Service Guide
Hz Three Phase
Input Voltage
Min Grounding Conductor Size In AWG
Turn off power before connecting to weld output terminals
Weld Output Receptacles And Selecting Cable Sizes
ARC Welding can cause Electromagnetic Interference
Output Receptacles
Connecting 3-Phase Input Power
= GND/PE Earth Ground Tools Needed
Circuit Breaker
Pin Receptacle Information
Rack Mounting
Socket Information
− Installation Stud GUN
Chuck Installation
Chuck Removal
Foot and Leg Setup
Ferrule Grip / Spark Shield Removal and Installation
Foot Installation
Leg Installation
Connecting Stud Gun and Work Clamp to Power Source
Connecting Weld Cable and Work Ground Cable
Connecting Control Cable
Foot Alignment
Plunge Adjustment
Plunge
Stud Welding
Adjusting Stud Lift
LIft Adjustment Table
Adjusting Lift
Measuring LIft
− Operation Power Source
Front Panel Controls
Material Thickness Reference Chart
Select TIME/AMP Adjustment
Time/Amperage Control
Xxxx
Ready
Stud Welding Procedures
− Operation Stud GUN
Stud Gun Tool Functions
Recommended Settings
Welding Sequence
− Maintenance & Troubleshooting
Do not remove case when blowing out inside of unit
Blowing Out Inside Of Unit
OM-216 244
Maintenance Procedures for Stud Gun
When is Maintenance Required?
Maintenance Steps
Disassembly / Assembly Procedures
Tools Needed OM-216 244
Troubleshooting Help Aids
Troubleshooting Power Source
Troubleshooting Stud Gun
But no weld
Free play
OM-216 244
− Electrical Diagrams
Circuit Diagram For 460/575 Volt Models
− Parts List for Power Source
Parts Assembly
Dia Part Description Quantity Mkgs
207
SOCKET/WRENCH Selection Table Standard Metric
− Parts List for Stud GUN
217 Plunge Dampener Soft Standard W/Dampener Model
− Options and Accessories
Plunge Dampener
Table For Foot and Legs
Table For Chucks and Grips
Work like a Pro
Material Thickness Gauge
Service
Support
Owner’s Record
Miller Electric Mfg. Co
