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Troubleshooting
Specs
Install
Parts list
Diagram in -5of this manual
Warranty
Maintenance
Typical Additive Feeder Configuration
Problem
Typical Setup Screens
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Chapter 7: Appendix
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Contents
Mitsubishi Controller
Gravimetric Slide Gate Batch Blender
Sales and Contracting Department
Parts and Service Department
If the Shipment is Not Complete
Shipping Info
Unpacking and Inspection
In the Event of Shipping Damage
Returns
Warranty Returns
Credit Returns
CHAPTER 2: FUNCTIONAL DESCRIPTION
Table of Contents
CHAPTER 1: SAFETY
CHAPTER 3: INSTALLATION
CHAPTER 7: APPENDIX
CHAPTER 5: MAINTENANCE
CHAPTER 6: TROUBLESHOOTING
CHAPTER 4: OPERATION
Customer Responsibilities
1-1How to Use This Manual
Chapter 1: Safety
Safety Symbols Used in this Manual
Description
Figure 1: Safety Tags and Warning Labels
Description
Wear SAFETY GLASSES and WORK GLOVES
1-2Warnings and Precautions
General Responsibility
1-3Responsibility
Operator Responsibility
REMEMBER
Reporting a Safety Defect
Maintenance Responsibility
2-1Models Covered in This Manual
Accessories
Customer Service
Chapter 2: Functional Description
Chapter 2: Functional Description
Figure 2: Equipment Specifications
Figure 3: Typical Blender Assembly
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Mechanical Features
2-3Typical Features and Components
Controller Features
System Component Description
Figure 5: Typical Hopper Assembly
Supply Hoppers
Slide Gates
Weigh Hopper
Figure 6: Typical Slide Gate Assembly
Figure 7: Typical Weigh Hopper Assembly
Mix Chamber
Figure 8: Typical Mixer Assembly
Operator Control Panel Display
Function
Button
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Figure 11: Typical Operator Screens
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Chapter 2: Functional Description
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Figure 12: Typical Setup Screens
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Chapter 2: Functional Description
Chapter 2: Functional Description
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Position
Figure 13: Mixer Slide Gate Switch Positions
2-4Optional Components
Pneumatic Slide Gate below Mixer
Take-offCompartments
Figure 16: Typical Additive Feeder Configuration
Regrind Auger Metering R.A.M. Hopper
Additive Feeder Hopper
Fail Safe Operation
2-5Safety Features
Safety Circuit Standards
Safety Device Lock-Outs
Figure 18: Twist Cap Plug
Figure 17: Electrical Disconnect Plug
Electric Safety Interlock Switch
Figure 20: Blender Lifting Lugs 1 on each side
Chapter 3: Installation
3-2Mechanical Installation
3-1Uncrating the Equipment
Site Requirements
Mounting Configurations
Machine Mount
GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY
Mezzanine Mount
CUSTOMER
Floor Mount Central Blender
3-4Pneumatic Connections
3-3Electrical Connections
Figure 23: Customer-SuppliedPneumatic Components
Stroke Limiters for Metering Gates
Weigh Hopper Installation
3-5Initial Set-up
Mechanical Set-up
Final Connections
Figure 25: Weigh Hopper
Figure 26: Display Startup Screen
Controller Set-up
Figure 27: Display Main Recipe Screen
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Blender Controller Menu Structure
Chapter 3: Installation
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Blender Calibration
Figure 29: Display Calibration Screen
Figure 28: Display Calibration Menu Screen
Feeder Calibration Auger Blenders
Alarm Setup
Figure 32: PanelView Configuration Screen
Network Setup
Figure 31: Ethernet Setup Screen
Setting Date and Time
Additional Setup Parameters
3-6Initial Startup
General Operation
Quick Start Procedure
Chapter 4: Operation
4-1 Start-up
Existing Recipes
4-2Operation Procedures
Operator Displays
Figure 34: Typical Manual Control Operator Screen
Figure 33: Typical Recipe Entry Operator Screen
Recipe Entry Formats
Recipe Format Menu
“Quickset” Mode Most common in injection molding
Virgin NAT
Current Recipe Menu
Switching Modes
Recipe Setup
Compounding Applications
Inventory Shutdown
Figure 38: Typical Batch Sizes
Blender
Batch Size lbs
Mix Timer
Batch Ready Mode
Auto Start Feature
Mixer and Dump Setup
Weigh Hopper Dump Delay Time
Re-MixTimer
Weigh Hopper Dump Time
Hopper 1-6Out of Material
Alarm Flags
Weigh Hopper Dump Cycle
Mixer Dump Time
POWER INTERRUPTION While metering a Batch
Max Hopper Weight Exceeded, Check Batch Size
MAX HOPPER WEIGHT EXCEEDED check batch size
Power Interruption while metering a Batch
Inventory Cleared
PLC Battery Low
PLC BATTERY LOW
Blender Powered On/Off
Figure 41: Typical Manual Control Operator Screen
Feeder Clean Out
Diagram in section 3-5of this manual
Recipe Book
Load a Saved Recipe from the Book
Display Recipe Contents
Figure 42: Typical Recipe Book Operator Screen
Save Running Recipe to the Book
Color Changes
Erase Recipe or Entire Book
4-3 Shut-down
System model #
Chapter 5: Maintenance
5-1Preventative Maintenance Schedule
Photocopy this page for your maintenance records
Internal Components of the Control Panel
5-2Preventative Maintenance
5-3Corrective Maintenance
Electrical
Output Signals from Programmable Controller
Input Signals to Programmable Controller
Corrective action
Chapter 6: Troubleshooting
Problem
6-1Introduction
Corrective action
Problem
PLC Module Loaded
Corrective action
Problem
Recorded Inventory Totals don’t
controller warranty will be voided
Problem
Corrective action
Corrective action
Problem
Warranty Liabilities
7-1Warranty
Warranty Specifications
Warranty Restrictions
Equipment Specifications
7-2Technical Specifications
Figure 46: Equipment Specifications
Annex B Information
Final Assembly
7-3Drawings and Diagrams
Figure 47: Typical Final Assembly Parts List
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Mixer Sub-Assembly
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Chapter 7: Appendix
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Figure 48: Typical Mixer Assembly Parts List
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Chapter 7: Appendix
Figure 49: Typical Hopper Assembly Parts List
Hopper Sub-Assembly
Chapter 7: Appendix
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Hopper Additive Feeder Sub-AssemblyOptional
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Chapter 7: Appendix
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Weigh Hopper Sub-Assembly
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Chapter 7: Appendix
Figure 53: Typical Slidegate Assembly Parts List
Slide Gate Sub-Assembly
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Knife Gate Sub-AssemblyHD Optional
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Chapter 7: Appendix
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Knife Gate Sub-AssemblyRD Optional
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Control Panel Layout
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Chapter 7: Appendix
Spare Parts Kits
Figure 58: Blender Spare Parts Listing
Passwords
7-5Addendum Service Supervisor Information
Programmable Settings
Advanced Weight Options Screen
Factory Setup Menu
Metering Test Screen
Feed Calibration Options Screen
Feed Algorithm Options Screen
Mechanical Options Screen
Feeder Setup
Units
Customer Setup Menu
Network Setup
Alarm Setup
Alarm Log
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Factory Default Setup Parameters
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Chapter 7: Appendix
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GENERAL BLENDER INFO
7-6Mitsubishi Communications Manual
BLENDER STARTING AND STOPPING
BLENDER ALARMS
INVENTORY INFO
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RECIPE BOOK MANIPULATION
TARGETS VS. ACTUAL WEIGHT INFO
FIXED DECIMAL EXPLANATION
Alarm Number Explanation
WRITING RECIPE EXPLANATION
RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH
Sales Department
Service Department
7-7Technical Assistance
Parts Department
Chapter 7: Appendix
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