Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 Hopper Sub-Assembly, Typical Hopper Assembly Parts List

Models: 882.00207.00

1 103

Download 103 pages 37.01 Kb

Page 78

Image 78

Hopper Sub-Assembly

Figure 49: Typical Hopper Assembly Parts List

#	DESCRIPTION	500		900	2500		4000		6000
1	3-COMPONENT HOPPER	872.00118.00			A0569131		872.00240.00
1	2-COMPONENT HOPPER	872.00119.00			A0770299		872.00241.00
	2-COMPONENT HOPPER	872.00119.00			A0770299		872.00241.00
3	LEXAN DOOR				A0770286
4	DOOR LATCH				A0770076
5	3.5” SIGHT GLASS			A0569154				N/A
6	4.5” SIGHT GLASS		N/A				A0770323
	(OPTIONAL) 2” DRAIN W/ MANUAL			A0569162				N/A
7	GATE (NOT SHOWN)			A0569162				N/A
	GATE (NOT SHOWN)
	(OPTIONAL) 3” DRAIN W/ MANUAL		N/A			A0569163
	(OPTIONAL) 3” DRAIN W/ MANUAL
	GATE (NOT SHOWN)
	GATE (NOT SHOWN)
8	(OPTIONAL) BRACKET - LOW-LEVEL				A0569155
8	SENSOR (NOT SHOWN)				A0569155
	SENSOR (NOT SHOWN)
9	(OPTIONAL) PROXIMITY SENSOR LOW-				A0556548
9	LEVEL (NOT SHOWN)				A0556548
	LEVEL (NOT SHOWN)

882.00207.00

Chapter 7: Appendix

77 of 102

Page 78

Image 78

Mitsubishi Electronics 882.00207.00 specifications Hopper Sub-Assembly, Typical Hopper Assembly Parts List

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns CHAPTER 3: INSTALLATION Table of ContentsCHAPTER 1: SAFETY CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 4: OPERATION CHAPTER 5: MAINTENANCECHAPTER 6: TROUBLESHOOTING CHAPTER 7: APPENDIXCustomer Responsibilities Chapter 1: Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1: Safety Tags and Warning Labels DescriptionDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2: Functional Description AccessoriesCustomer Service 2-1Models Covered in This Manual882.00207.00 Figure 2: Equipment SpecificationsFigure 3: Typical Blender Assembly Chapter 2: Functional Description2-3Typical Features and Components Mechanical FeaturesController Features Figure 5: Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7: Typical Weigh Hopper Assembly Figure 8: Typical Mixer Assembly Mix ChamberOperator Control Panel Display Button FunctionChapter 2: Functional Description Figure 11: Typical Operator Screens882.00207.00 22 ofChapter 2: Functional Description Figure 12: Typical Setup Screens882.00207.00 23 of882.00207.00 Chapter 2: Functional Description24 of Pneumatic Slide Gate below Mixer Figure 13: Mixer Slide Gate Switch Positions2-4Optional Components PositionAdditive Feeder Hopper Figure 16: Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Take-offCompartmentsSafety Device Lock-Outs 2-5Safety FeaturesSafety Circuit Standards Fail Safe OperationFigure 17: Electrical Disconnect Plug Figure 18: Twist Cap PlugElectric Safety Interlock Switch 3-1Uncrating the Equipment Chapter 3: Installation3-2Mechanical Installation Figure 20: Blender Lifting Lugs 1 on each sideMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23: Customer-SuppliedPneumatic Components Mechanical Set-up Weigh Hopper Installation3-5Initial Set-up Stroke Limiters for Metering GatesFigure 25: Weigh Hopper Final ConnectionsFigure 26: Display Startup Screen Figure 27: Display Main Recipe Screen Controller Set-up882.00207.00 Blender Controller Menu StructureChapter 3: Installation 38 ofBlender Calibration Figure 28: Display Calibration Menu Screen Figure 29: Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersSetting Date and Time Network SetupFigure 31: Ethernet Setup Screen Figure 32: PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup 4-1 Start-up Quick Start ProcedureChapter 4: Operation General Operation4-2Operation Procedures Existing RecipesOperator Displays Figure 33: Typical Recipe Entry Operator Screen Figure 34: Typical Manual Control Operator ScreenRecipe Entry Formats “Quickset” Mode Most common in injection molding Recipe Format MenuVirgin NAT Compounding Applications Switching ModesRecipe Setup Current Recipe MenuBatch Size lbs Figure 38: Typical Batch SizesBlender Inventory ShutdownMixer and Dump Setup Batch Ready ModeAuto Start Feature Mix TimerRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeMAX HOPPER WEIGHT EXCEEDED check batch size POWER INTERRUPTION While metering a BatchBlender Powered On/Off PLC Battery LowPLC BATTERY LOW Inventory ClearedFeeder Clean Out Figure 41: Typical Manual Control Operator ScreenRecipe Book Diagram in section 3-5of this manualSave Running Recipe to the Book Display Recipe ContentsFigure 42: Typical Recipe Book Operator Screen Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Photocopy this page for your maintenance records Chapter 5: Maintenance5-1Preventative Maintenance Schedule System model #Electrical 5-2Preventative Maintenance5-3Corrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable Controller6-1Introduction Chapter 6: TroubleshootingProblem Corrective actionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem controller warranty will be voidedCorrective action Problem Corrective actionWarranty Restrictions 7-1WarrantyWarranty Specifications Warranty Liabilities7-2Technical Specifications Equipment SpecificationsFigure 46: Equipment Specifications Annex B Information 7-3Drawings and Diagrams Final AssemblyFigure 47: Typical Final Assembly Parts List Chapter 7: Appendix Mixer Sub-Assembly882.00207.00 75 ofChapter 7: Appendix Figure 48: Typical Mixer Assembly Parts List882.00207.00 76 ofHopper Sub-Assembly Figure 49: Typical Hopper Assembly Parts List882.00207.00 Chapter 7: Appendix78 of Chapter 7: Appendix Hopper Additive Feeder Sub-AssemblyOptional882.00207.00 79 ofChapter 7: Appendix Weigh Hopper Sub-Assembly882.00207.00 80 ofSlide Gate Sub-Assembly Figure 53: Typical Slidegate Assembly Parts ListChapter 7: Appendix Knife Gate Sub-AssemblyHD Optional882.00207.00 82 ofChapter 7: Appendix Knife Gate Sub-AssemblyRD Optional882.00207.00 83 ofChapter 7: Appendix Control Panel Layout882.00207.00 84 ofFigure 58: Blender Spare Parts Listing Spare Parts Kits7-5Addendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsNetwork Setup Alarm Log Alarm SetupChapter 7: Appendix Factory Default Setup Parameters882.00207.00 92 of882.00207.00 Chapter 7: Appendix93 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO 882.00207.00 TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH Parts Department Service Department7-7Technical Assistance Sales Department882.00207.00 Chapter 7: Appendix102 of