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Mitsubishi Electronics 882.00207.00 specifications Electrical Disconnect Plug, Twist Cap Plug

Models: 882.00207.00

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Figure 17: Electrical Disconnect Plug

Twist Cap Plug Connected to Each Feeder Auger Motor

The cap plug must be turned counter-clockwise to loosen and the female end of the cord removed from the motor plug. This disables the motor from turning while the auger unit is being serviced or cleaned. The motor cords are cut to length so they must be disconnected before the auger can be removed from the housing. Disconnect plug before cleaning or servicing motors or augers.

Figure 18: Twist Cap Plug

Unscrew and remove plug

from motor

Motor

882.00207.00

Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 specifications Electrical Disconnect Plug, Twist Cap Plug

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns CHAPTER 1: SAFETY Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 6: TROUBLESHOOTING CHAPTER 5: MAINTENANCECHAPTER 4: OPERATION CHAPTER 7: APPENDIXCustomer Responsibilities Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Figure 1: Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsOperator Responsibility 1-3ResponsibilityGeneral Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesChapter 2: Functional Description 2-1Models Covered in This ManualFigure 3: Typical Blender Assembly Figure 2: Equipment Specifications882.00207.00 Chapter 2: Functional DescriptionController Features 2-3Typical Features and ComponentsMechanical Features Supply Hoppers Figure 5: Typical Hopper AssemblySystem Component Description Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7: Typical Weigh Hopper Assembly Operator Control Panel Display Figure 8: Typical Mixer AssemblyMix Chamber Function Button882.00207.00 Figure 11: Typical Operator ScreensChapter 2: Functional Description 22 of882.00207.00 Figure 12: Typical Setup ScreensChapter 2: Functional Description 23 of24 of 882.00207.00Chapter 2: Functional Description 2-4Optional Components Figure 13: Mixer Slide Gate Switch PositionsPneumatic Slide Gate below Mixer PositionRegrind Auger Metering R.A.M. Hopper Figure 16: Typical Additive Feeder ConfigurationAdditive Feeder Hopper Take-offCompartmentsSafety Circuit Standards 2-5Safety FeaturesSafety Device Lock-Outs Fail Safe OperationFigure 18: Twist Cap Plug Figure 17: Electrical Disconnect PlugElectric Safety Interlock Switch 3-2Mechanical Installation Chapter 3: Installation3-1Uncrating the Equipment Figure 20: Blender Lifting Lugs 1 on each sideMachine Mount Mounting ConfigurationsSite Requirements CUSTOMER Mezzanine MountGRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Floor Mount Central Blender Figure 23: Customer-SuppliedPneumatic Components 3-3Electrical Connections3-4Pneumatic Connections 3-5Initial Set-up Weigh Hopper InstallationMechanical Set-up Stroke Limiters for Metering GatesFigure 26: Display Startup Screen Figure 25: Weigh HopperFinal Connections Controller Set-up Figure 27: Display Main Recipe ScreenChapter 3: Installation Blender Controller Menu Structure882.00207.00 38 ofBlender Calibration Figure 29: Display Calibration Screen Figure 28: Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 31: Ethernet Setup Screen Network SetupSetting Date and Time Figure 32: PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Chapter 4: Operation Quick Start Procedure4-1 Start-up General OperationOperator Displays 4-2Operation ProceduresExisting Recipes Figure 34: Typical Manual Control Operator Screen Figure 33: Typical Recipe Entry Operator ScreenRecipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection moldingVirgin NAT Recipe Setup Switching ModesCompounding Applications Current Recipe MenuBlender Figure 38: Typical Batch SizesBatch Size lbs Inventory ShutdownAuto Start Feature Batch Ready ModeMixer and Dump Setup Mix TimerWeigh Hopper Dump Time Re-MixTimerWeigh Hopper Dump Delay Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Hopper 1-6Out of MaterialMAX HOPPER WEIGHT EXCEEDED check batch size Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch POWER INTERRUPTION While metering a BatchPLC BATTERY LOW PLC Battery LowBlender Powered On/Off Inventory ClearedFigure 41: Typical Manual Control Operator Screen Feeder Clean OutDiagram in section 3-5of this manual Recipe BookFigure 42: Typical Recipe Book Operator Screen Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down 5-1Preventative Maintenance Schedule Chapter 5: MaintenancePhotocopy this page for your maintenance records System model #5-3Corrective Maintenance 5-2Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerProblem Chapter 6: Troubleshooting6-1Introduction Corrective actionPLC Module Loaded ProblemCorrective action Recorded Inventory Totals don’t ProblemCorrective action Corrective action Problemcontroller warranty will be voided Corrective action ProblemWarranty Specifications 7-1WarrantyWarranty Restrictions Warranty LiabilitiesFigure 46: Equipment Specifications 7-2Technical SpecificationsEquipment Specifications Annex B Information Figure 47: Typical Final Assembly Parts List 7-3Drawings and DiagramsFinal Assembly 882.00207.00 Mixer Sub-AssemblyChapter 7: Appendix 75 of882.00207.00 Figure 48: Typical Mixer Assembly Parts ListChapter 7: Appendix 76 ofFigure 49: Typical Hopper Assembly Parts List Hopper Sub-Assembly78 of 882.00207.00Chapter 7: Appendix 882.00207.00 Hopper Additive Feeder Sub-AssemblyOptionalChapter 7: Appendix 79 of882.00207.00 Weigh Hopper Sub-AssemblyChapter 7: Appendix 80 ofFigure 53: Typical Slidegate Assembly Parts List Slide Gate Sub-Assembly882.00207.00 Knife Gate Sub-AssemblyHD OptionalChapter 7: Appendix 82 of882.00207.00 Knife Gate Sub-AssemblyRD OptionalChapter 7: Appendix 83 of882.00207.00 Control Panel LayoutChapter 7: Appendix 84 ofSpare Parts Kits Figure 58: Blender Spare Parts ListingProgrammable Settings 7-5Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupNetwork Setup Customer Setup MenuUnits Alarm Setup Alarm Log882.00207.00 Factory Default Setup ParametersChapter 7: Appendix 92 of93 of 882.00207.00Chapter 7: Appendix BLENDER STARTING AND STOPPING 7-6Mitsubishi Communications ManualGENERAL BLENDER INFO BLENDER ALARMS INVENTORY INFO 882.00207.00 RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOWRITING RECIPE EXPLANATION Alarm Number ExplanationFIXED DECIMAL EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH 7-7Technical Assistance Service DepartmentParts Department Sales Department102 of 882.00207.00Chapter 7: Appendix