Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 Typical Operator Screens, Functional Description, 22 of

Models: 882.00207.00

1 103

Download 103 pages 37.01 Kb

Page 23

Image 23

Figure 11: Typical Operator Screens

882.00207.00

Chapter 2: Functional Description

22 of 102

Page 23

Image 23

Mitsubishi Electronics 882.00207.00 specifications Typical Operator Screens, Functional Description, 22 of

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageCredit Returns Warranty ReturnsReturns CHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1: SAFETY CHAPTER 3: INSTALLATIONCHAPTER 7: APPENDIX CHAPTER 5: MAINTENANCECHAPTER 6: TROUBLESHOOTING CHAPTER 4: OPERATIONCustomer Responsibilities Safety Symbols Used in this Manual Chapter 1: Safety1-1How to Use This Manual Description Figure 1: Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsOperator Responsibility 1-3ResponsibilityGeneral Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2: Functional DescriptionChapter 2: Functional Description Figure 2: Equipment SpecificationsFigure 3: Typical Blender Assembly 882.00207.00Controller Features 2-3Typical Features and ComponentsMechanical Features Supply Hoppers Figure 5: Typical Hopper AssemblySystem Component Description Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7: Typical Weigh Hopper Assembly Operator Control Panel Display Figure 8: Typical Mixer AssemblyMix Chamber Function Button22 of Figure 11: Typical Operator Screens882.00207.00 Chapter 2: Functional Description23 of Figure 12: Typical Setup Screens882.00207.00 Chapter 2: Functional Description24 of 882.00207.00Chapter 2: Functional Description Position Figure 13: Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16: Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18: Twist Cap Plug Figure 17: Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20: Blender Lifting Lugs 1 on each side Chapter 3: Installation3-2Mechanical Installation 3-1Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements CUSTOMER Mezzanine MountGRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Floor Mount Central Blender Figure 23: Customer-SuppliedPneumatic Components 3-3Electrical Connections3-4Pneumatic Connections Stroke Limiters for Metering Gates Weigh Hopper Installation3-5Initial Set-up Mechanical Set-upFigure 26: Display Startup Screen Figure 25: Weigh HopperFinal Connections Controller Set-up Figure 27: Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3: Installation 882.00207.00Blender Calibration Figure 29: Display Calibration Screen Figure 28: Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32: PanelView Configuration Screen Network SetupFigure 31: Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4: Operation 4-1 Start-upOperator Displays 4-2Operation ProceduresExisting Recipes Figure 34: Typical Manual Control Operator Screen Figure 33: Typical Recipe Entry Operator ScreenRecipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection moldingVirgin NAT Current Recipe Menu Switching ModesRecipe Setup Compounding ApplicationsInventory Shutdown Figure 38: Typical Batch SizesBlender Batch Size lbsMix Timer Batch Ready ModeAuto Start Feature Mixer and Dump SetupWeigh Hopper Dump Time Re-MixTimerWeigh Hopper Dump Delay Time Hopper 1-6Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePOWER INTERRUPTION While metering a Batch Max Hopper Weight Exceeded, Check Batch SizeMAX HOPPER WEIGHT EXCEEDED check batch size Power Interruption while metering a BatchInventory Cleared PLC Battery LowPLC BATTERY LOW Blender Powered On/OffFigure 41: Typical Manual Control Operator Screen Feeder Clean OutDiagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 42: Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5: Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6: TroubleshootingProblem 6-1IntroductionPLC Module Loaded ProblemCorrective action Recorded Inventory Totals don’t ProblemCorrective action Corrective action Problemcontroller warranty will be voided Corrective action ProblemWarranty Liabilities 7-1WarrantyWarranty Specifications Warranty RestrictionsFigure 46: Equipment Specifications 7-2Technical SpecificationsEquipment Specifications Annex B Information Figure 47: Typical Final Assembly Parts List 7-3Drawings and DiagramsFinal Assembly 75 of Mixer Sub-Assembly882.00207.00 Chapter 7: Appendix76 of Figure 48: Typical Mixer Assembly Parts List882.00207.00 Chapter 7: AppendixFigure 49: Typical Hopper Assembly Parts List Hopper Sub-Assembly78 of 882.00207.00Chapter 7: Appendix 79 of Hopper Additive Feeder Sub-AssemblyOptional882.00207.00 Chapter 7: Appendix80 of Weigh Hopper Sub-Assembly882.00207.00 Chapter 7: AppendixFigure 53: Typical Slidegate Assembly Parts List Slide Gate Sub-Assembly82 of Knife Gate Sub-AssemblyHD Optional882.00207.00 Chapter 7: Appendix83 of Knife Gate Sub-AssemblyRD Optional882.00207.00 Chapter 7: Appendix84 of Control Panel Layout882.00207.00 Chapter 7: AppendixSpare Parts Kits Figure 58: Blender Spare Parts ListingProgrammable Settings 7-5Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupNetwork Setup Customer Setup MenuUnits Alarm Setup Alarm Log92 of Factory Default Setup Parameters882.00207.00 Chapter 7: Appendix93 of 882.00207.00Chapter 7: Appendix BLENDER STARTING AND STOPPING 7-6Mitsubishi Communications ManualGENERAL BLENDER INFO BLENDER ALARMS INVENTORY INFO 882.00207.00 RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOWRITING RECIPE EXPLANATION Alarm Number ExplanationFIXED DECIMAL EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH Sales Department Service Department7-7Technical Assistance Parts Department102 of 882.00207.00Chapter 7: Appendix