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Mitsubishi Electronics 882.00207.00 specifications Functional Description, 24 of

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882.00207.00

Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 specifications Functional Description, 24 of

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns CHAPTER 1: SAFETY Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 6: TROUBLESHOOTING CHAPTER 5: MAINTENANCECHAPTER 4: OPERATION CHAPTER 7: APPENDIXCustomer Responsibilities 1-1How to Use This Manual Chapter 1: SafetySafety Symbols Used in this Manual Description Figure 1: Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesChapter 2: Functional Description 2-1Models Covered in This ManualFigure 3: Typical Blender Assembly Figure 2: Equipment Specifications882.00207.00 Chapter 2: Functional DescriptionMechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5: Typical Hopper AssemblySupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7: Typical Weigh Hopper Assembly Mix Chamber Figure 8: Typical Mixer AssemblyOperator Control Panel Display Function Button882.00207.00 Figure 11: Typical Operator ScreensChapter 2: Functional Description 22 of882.00207.00 Figure 12: Typical Setup ScreensChapter 2: Functional Description 23 ofChapter 2: Functional Description 882.00207.0024 of 2-4Optional Components Figure 13: Mixer Slide Gate Switch PositionsPneumatic Slide Gate below Mixer PositionRegrind Auger Metering R.A.M. Hopper Figure 16: Typical Additive Feeder ConfigurationAdditive Feeder Hopper Take-offCompartmentsSafety Circuit Standards 2-5Safety FeaturesSafety Device Lock-Outs Fail Safe OperationFigure 18: Twist Cap Plug Figure 17: Electrical Disconnect PlugElectric Safety Interlock Switch 3-2Mechanical Installation Chapter 3: Installation3-1Uncrating the Equipment Figure 20: Blender Lifting Lugs 1 on each sideSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23: Customer-SuppliedPneumatic Components 3-5Initial Set-up Weigh Hopper InstallationMechanical Set-up Stroke Limiters for Metering GatesFinal Connections Figure 25: Weigh HopperFigure 26: Display Startup Screen Controller Set-up Figure 27: Display Main Recipe ScreenChapter 3: Installation Blender Controller Menu Structure882.00207.00 38 ofBlender Calibration Figure 29: Display Calibration Screen Figure 28: Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 31: Ethernet Setup Screen Network SetupSetting Date and Time Figure 32: PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Chapter 4: Operation Quick Start Procedure4-1 Start-up General OperationExisting Recipes 4-2Operation ProceduresOperator Displays Figure 34: Typical Manual Control Operator Screen Figure 33: Typical Recipe Entry Operator ScreenRecipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection moldingVirgin NAT Recipe Setup Switching ModesCompounding Applications Current Recipe MenuBlender Figure 38: Typical Batch SizesBatch Size lbs Inventory ShutdownAuto Start Feature Batch Ready ModeMixer and Dump Setup Mix TimerWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Hopper 1-6Out of MaterialMAX HOPPER WEIGHT EXCEEDED check batch size Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch POWER INTERRUPTION While metering a BatchPLC BATTERY LOW PLC Battery LowBlender Powered On/Off Inventory ClearedFigure 41: Typical Manual Control Operator Screen Feeder Clean OutDiagram in section 3-5of this manual Recipe BookFigure 42: Typical Recipe Book Operator Screen Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down 5-1Preventative Maintenance Schedule Chapter 5: MaintenancePhotocopy this page for your maintenance records System model #5-3Corrective Maintenance 5-2Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerProblem Chapter 6: Troubleshooting6-1Introduction Corrective actionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t controller warranty will be voided ProblemCorrective action Corrective action ProblemWarranty Specifications 7-1WarrantyWarranty Restrictions Warranty LiabilitiesEquipment Specifications 7-2Technical SpecificationsFigure 46: Equipment Specifications Annex B Information Final Assembly 7-3Drawings and DiagramsFigure 47: Typical Final Assembly Parts List 882.00207.00 Mixer Sub-AssemblyChapter 7: Appendix 75 of882.00207.00 Figure 48: Typical Mixer Assembly Parts ListChapter 7: Appendix 76 ofFigure 49: Typical Hopper Assembly Parts List Hopper Sub-AssemblyChapter 7: Appendix 882.00207.0078 of 882.00207.00 Hopper Additive Feeder Sub-AssemblyOptionalChapter 7: Appendix 79 of882.00207.00 Weigh Hopper Sub-AssemblyChapter 7: Appendix 80 ofFigure 53: Typical Slidegate Assembly Parts List Slide Gate Sub-Assembly882.00207.00 Knife Gate Sub-AssemblyHD OptionalChapter 7: Appendix 82 of882.00207.00 Knife Gate Sub-AssemblyRD OptionalChapter 7: Appendix 83 of882.00207.00 Control Panel LayoutChapter 7: Appendix 84 ofSpare Parts Kits Figure 58: Blender Spare Parts ListingPasswords 7-5Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuNetwork Setup Alarm Setup Alarm Log882.00207.00 Factory Default Setup ParametersChapter 7: Appendix 92 ofChapter 7: Appendix 882.00207.0093 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO 882.00207.00 RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH 7-7Technical Assistance Service DepartmentParts Department Sales DepartmentChapter 7: Appendix 882.00207.00102 of