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Mitsubishi Electronics 882.00207.00 Regrind Auger Metering R.A.M. Hopper, Additive Feeder Hopper

Models: 882.00207.00

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Regrind Auger Metering (R.A.M.) Hopper

This is used for feeding difficult regrind materials.

Figure 15: Typical R.A.M. Hopper Blender Configuration

Additive Feeder Hopper

Used for feeding pelletized additive, typically used on blenders with more than six components.

Figure 16: Typical Additive Feeder Configuration

Take-off Compartments

Allows material to be metered into a vacuum conveying system.

882.00207.00

Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 Regrind Auger Metering R.A.M. Hopper, Additive Feeder Hopper, Take-offCompartments

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageWarranty Returns ReturnsCredit Returns CHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1: SAFETY CHAPTER 3: INSTALLATIONCHAPTER 7: APPENDIX CHAPTER 5: MAINTENANCECHAPTER 6: TROUBLESHOOTING CHAPTER 4: OPERATIONCustomer Responsibilities Chapter 1: Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1: Safety Tags and Warning Labels DescriptionDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and Precautions1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2: Functional DescriptionChapter 2: Functional Description Figure 2: Equipment SpecificationsFigure 3: Typical Blender Assembly 882.00207.002-3Typical Features and Components Mechanical FeaturesController Features Figure 5: Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7: Typical Weigh Hopper Assembly Figure 8: Typical Mixer Assembly Mix ChamberOperator Control Panel Display Function Button22 of Figure 11: Typical Operator Screens882.00207.00 Chapter 2: Functional Description23 of Figure 12: Typical Setup Screens882.00207.00 Chapter 2: Functional Description882.00207.00 Chapter 2: Functional Description24 of Position Figure 13: Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16: Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18: Twist Cap Plug Figure 17: Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20: Blender Lifting Lugs 1 on each side Chapter 3: Installation3-2Mechanical Installation 3-1Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23: Customer-SuppliedPneumatic Components Stroke Limiters for Metering Gates Weigh Hopper Installation3-5Initial Set-up Mechanical Set-upFigure 25: Weigh Hopper Final ConnectionsFigure 26: Display Startup Screen Controller Set-up Figure 27: Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3: Installation 882.00207.00Blender Calibration Figure 29: Display Calibration Screen Figure 28: Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32: PanelView Configuration Screen Network SetupFigure 31: Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4: Operation 4-1 Start-up4-2Operation Procedures Existing RecipesOperator Displays Figure 34: Typical Manual Control Operator Screen Figure 33: Typical Recipe Entry Operator ScreenRecipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection moldingVirgin NAT Current Recipe Menu Switching ModesRecipe Setup Compounding ApplicationsInventory Shutdown Figure 38: Typical Batch SizesBlender Batch Size lbsMix Timer Batch Ready ModeAuto Start Feature Mixer and Dump SetupRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Hopper 1-6Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePOWER INTERRUPTION While metering a Batch Max Hopper Weight Exceeded, Check Batch SizeMAX HOPPER WEIGHT EXCEEDED check batch size Power Interruption while metering a BatchInventory Cleared PLC Battery LowPLC BATTERY LOW Blender Powered On/OffFigure 41: Typical Manual Control Operator Screen Feeder Clean OutDiagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 42: Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5: Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6: TroubleshootingProblem 6-1IntroductionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem controller warranty will be voidedCorrective action Corrective action ProblemWarranty Liabilities 7-1WarrantyWarranty Specifications Warranty Restrictions7-2Technical Specifications Equipment SpecificationsFigure 46: Equipment Specifications Annex B Information 7-3Drawings and Diagrams Final AssemblyFigure 47: Typical Final Assembly Parts List 75 of Mixer Sub-Assembly882.00207.00 Chapter 7: Appendix76 of Figure 48: Typical Mixer Assembly Parts List882.00207.00 Chapter 7: AppendixFigure 49: Typical Hopper Assembly Parts List Hopper Sub-Assembly882.00207.00 Chapter 7: Appendix78 of 79 of Hopper Additive Feeder Sub-AssemblyOptional882.00207.00 Chapter 7: Appendix80 of Weigh Hopper Sub-Assembly882.00207.00 Chapter 7: AppendixFigure 53: Typical Slidegate Assembly Parts List Slide Gate Sub-Assembly82 of Knife Gate Sub-AssemblyHD Optional882.00207.00 Chapter 7: Appendix83 of Knife Gate Sub-AssemblyRD Optional882.00207.00 Chapter 7: Appendix84 of Control Panel Layout882.00207.00 Chapter 7: AppendixSpare Parts Kits Figure 58: Blender Spare Parts Listing7-5Addendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupCustomer Setup Menu UnitsNetwork Setup Alarm Setup Alarm Log92 of Factory Default Setup Parameters882.00207.00 Chapter 7: Appendix882.00207.00 Chapter 7: Appendix93 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO 882.00207.00 RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH Sales Department Service Department7-7Technical Assistance Parts Department882.00207.00 Chapter 7: Appendix102 of