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Mitsubishi Electronics 882.00207.00 specifications Customer Setup Menu, Units, Network Setup

Models: 882.00207.00

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Customer Setup Menu

Units

This screen allows the user to change the blender’s unit of measurement. The entire blender can be configured in either Kgs. or Lbs., while the Target vs. Actual data can be configured for either regardless of the blender’s units.

Typical Units Screen

Change Target vs. Actual Units

Network Setup

Change

Blender’s

Units

Go back to Setup Directory

This screen allows the blender to be configured for use with the Ethernet Option. The blender will automatically configure the Ethernet module’s IP Address and Subnet Mask if the configurator is enabled. Whenever you modify the IP Address or subnet, you either need to reboot the PLC.

Typical Ethernet Setup Screen

Enable or

Disable the

Ethernet

Module

Go back to Setup

Directory

882.00207.00

Chapter 7: Appendix

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Page 91

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Mitsubishi Electronics 882.00207.00 specifications Customer Setup Menu, Units, Network Setup

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageReturns Warranty ReturnsCredit Returns CHAPTER 2: FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1: SAFETY CHAPTER 3: INSTALLATIONCHAPTER 7: APPENDIX CHAPTER 5: MAINTENANCECHAPTER 6: TROUBLESHOOTING CHAPTER 4: OPERATIONCustomer Responsibilities 1-1How to Use This Manual Chapter 1: SafetySafety Symbols Used in this Manual Description Figure 1: Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2: Functional DescriptionChapter 2: Functional Description Figure 2: Equipment SpecificationsFigure 3: Typical Blender Assembly 882.00207.00Mechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5: Typical Hopper AssemblySupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7: Typical Weigh Hopper Assembly Mix Chamber Figure 8: Typical Mixer AssemblyOperator Control Panel Display Function Button22 of Figure 11: Typical Operator Screens882.00207.00 Chapter 2: Functional Description23 of Figure 12: Typical Setup Screens882.00207.00 Chapter 2: Functional DescriptionChapter 2: Functional Description 882.00207.0024 of Position Figure 13: Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16: Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18: Twist Cap Plug Figure 17: Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20: Blender Lifting Lugs 1 on each side Chapter 3: Installation3-2Mechanical Installation 3-1Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23: Customer-SuppliedPneumatic Components Stroke Limiters for Metering Gates Weigh Hopper Installation3-5Initial Set-up Mechanical Set-upFinal Connections Figure 25: Weigh HopperFigure 26: Display Startup Screen Controller Set-up Figure 27: Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3: Installation 882.00207.00Blender Calibration Figure 29: Display Calibration Screen Figure 28: Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32: PanelView Configuration Screen Network SetupFigure 31: Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4: Operation 4-1 Start-upExisting Recipes 4-2Operation ProceduresOperator Displays Figure 34: Typical Manual Control Operator Screen Figure 33: Typical Recipe Entry Operator ScreenRecipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection moldingVirgin NAT Current Recipe Menu Switching ModesRecipe Setup Compounding ApplicationsInventory Shutdown Figure 38: Typical Batch SizesBlender Batch Size lbsMix Timer Batch Ready ModeAuto Start Feature Mixer and Dump SetupWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Hopper 1-6Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePOWER INTERRUPTION While metering a Batch Max Hopper Weight Exceeded, Check Batch SizeMAX HOPPER WEIGHT EXCEEDED check batch size Power Interruption while metering a BatchInventory Cleared PLC Battery LowPLC BATTERY LOW Blender Powered On/OffFigure 41: Typical Manual Control Operator Screen Feeder Clean OutDiagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 42: Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5: Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6: TroubleshootingProblem 6-1IntroductionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t controller warranty will be voided ProblemCorrective action Corrective action ProblemWarranty Liabilities 7-1WarrantyWarranty Specifications Warranty RestrictionsEquipment Specifications 7-2Technical SpecificationsFigure 46: Equipment Specifications Annex B Information Final Assembly 7-3Drawings and DiagramsFigure 47: Typical Final Assembly Parts List 75 of Mixer Sub-Assembly882.00207.00 Chapter 7: Appendix76 of Figure 48: Typical Mixer Assembly Parts List882.00207.00 Chapter 7: AppendixFigure 49: Typical Hopper Assembly Parts List Hopper Sub-AssemblyChapter 7: Appendix 882.00207.0078 of 79 of Hopper Additive Feeder Sub-AssemblyOptional882.00207.00 Chapter 7: Appendix80 of Weigh Hopper Sub-Assembly882.00207.00 Chapter 7: AppendixFigure 53: Typical Slidegate Assembly Parts List Slide Gate Sub-Assembly82 of Knife Gate Sub-AssemblyHD Optional882.00207.00 Chapter 7: Appendix83 of Knife Gate Sub-AssemblyRD Optional882.00207.00 Chapter 7: Appendix84 of Control Panel Layout882.00207.00 Chapter 7: AppendixSpare Parts Kits Figure 58: Blender Spare Parts ListingPasswords 7-5Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuNetwork Setup Alarm Setup Alarm Log92 of Factory Default Setup Parameters882.00207.00 Chapter 7: AppendixChapter 7: Appendix 882.00207.0093 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO 882.00207.00 RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH Sales Department Service Department7-7Technical Assistance Parts DepartmentChapter 7: Appendix 882.00207.00102 of