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Mitsubishi Electronics 882.00207.00 Typical Setup Screens, Functional Description, 23 of

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Figure 12: Typical Setup Screens

Figure 12: Typical Setup Screens

882.00207.00

Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 specifications Typical Setup Screens, Functional Description, 23 of

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentShipping Info Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents CHAPTER 1: SAFETYCHAPTER 3: INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONCHAPTER 5: MAINTENANCE CHAPTER 6: TROUBLESHOOTINGCHAPTER 4: OPERATION CHAPTER 7: APPENDIXCustomer Responsibilities Chapter 1: Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1: Safety Tags and Warning Labels DescriptionDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceChapter 2: Functional Description 2-1Models Covered in This ManualFigure 2: Equipment Specifications Figure 3: Typical Blender Assembly882.00207.00 Chapter 2: Functional Description2-3Typical Features and Components Mechanical FeaturesController Features Figure 5: Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7: Typical Weigh Hopper Assembly Figure 8: Typical Mixer Assembly Mix ChamberOperator Control Panel Display Button FunctionFigure 11: Typical Operator Screens 882.00207.00Chapter 2: Functional Description 22 ofFigure 12: Typical Setup Screens 882.00207.00Chapter 2: Functional Description 23 of882.00207.00 Chapter 2: Functional Description24 of Figure 13: Mixer Slide Gate Switch Positions 2-4Optional ComponentsPneumatic Slide Gate below Mixer PositionFigure 16: Typical Additive Feeder Configuration Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Take-offCompartments2-5Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationFigure 17: Electrical Disconnect Plug Figure 18: Twist Cap PlugElectric Safety Interlock Switch Chapter 3: Installation 3-2Mechanical Installation3-1Uncrating the Equipment Figure 20: Blender Lifting Lugs 1 on each sideMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23: Customer-SuppliedPneumatic Components Weigh Hopper Installation 3-5Initial Set-upMechanical Set-up Stroke Limiters for Metering GatesFigure 25: Weigh Hopper Final ConnectionsFigure 26: Display Startup Screen Figure 27: Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Chapter 3: Installation882.00207.00 38 ofBlender Calibration Figure 28: Display Calibration Menu Screen Figure 29: Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersNetwork Setup Figure 31: Ethernet Setup ScreenSetting Date and Time Figure 32: PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Quick Start Procedure Chapter 4: Operation4-1 Start-up General Operation4-2Operation Procedures Existing RecipesOperator Displays Figure 33: Typical Recipe Entry Operator Screen Figure 34: Typical Manual Control Operator ScreenRecipe Entry Formats “Quickset” Mode Most common in injection molding Recipe Format MenuVirgin NAT Switching Modes Recipe SetupCompounding Applications Current Recipe MenuFigure 38: Typical Batch Sizes BlenderBatch Size lbs Inventory ShutdownBatch Ready Mode Auto Start FeatureMixer and Dump Setup Mix TimerRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6Out of MaterialMax Hopper Weight Exceeded, Check Batch Size MAX HOPPER WEIGHT EXCEEDED check batch sizePower Interruption while metering a Batch POWER INTERRUPTION While metering a BatchPLC Battery Low PLC BATTERY LOWBlender Powered On/Off Inventory ClearedFeeder Clean Out Figure 41: Typical Manual Control Operator ScreenRecipe Book Diagram in section 3-5of this manualDisplay Recipe Contents Figure 42: Typical Recipe Book Operator ScreenSave Running Recipe to the Book Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Chapter 5: Maintenance 5-1Preventative Maintenance SchedulePhotocopy this page for your maintenance records System model #5-2Preventative Maintenance 5-3Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerChapter 6: Troubleshooting Problem6-1Introduction Corrective actionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem controller warranty will be voidedCorrective action Problem Corrective action7-1Warranty Warranty SpecificationsWarranty Restrictions Warranty Liabilities7-2Technical Specifications Equipment SpecificationsFigure 46: Equipment Specifications Annex B Information 7-3Drawings and Diagrams Final AssemblyFigure 47: Typical Final Assembly Parts List Mixer Sub-Assembly 882.00207.00Chapter 7: Appendix 75 ofFigure 48: Typical Mixer Assembly Parts List 882.00207.00Chapter 7: Appendix 76 ofHopper Sub-Assembly Figure 49: Typical Hopper Assembly Parts List882.00207.00 Chapter 7: Appendix78 of Hopper Additive Feeder Sub-AssemblyOptional 882.00207.00Chapter 7: Appendix 79 ofWeigh Hopper Sub-Assembly 882.00207.00Chapter 7: Appendix 80 ofSlide Gate Sub-Assembly Figure 53: Typical Slidegate Assembly Parts ListKnife Gate Sub-AssemblyHD Optional 882.00207.00Chapter 7: Appendix 82 ofKnife Gate Sub-AssemblyRD Optional 882.00207.00Chapter 7: Appendix 83 ofControl Panel Layout 882.00207.00Chapter 7: Appendix 84 ofFigure 58: Blender Spare Parts Listing Spare Parts Kits7-5Addendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsNetwork Setup Alarm Log Alarm SetupFactory Default Setup Parameters 882.00207.00Chapter 7: Appendix 92 of882.00207.00 Chapter 7: Appendix93 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO 882.00207.00 TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH Service Department 7-7Technical AssistanceParts Department Sales Department882.00207.00 Chapter 7: Appendix102 of