Motorola I580 instruction

Field Service Manual

Basic and Field Level Test Procedures

iDEN Digital Multi-Service, Data-Capable Portable

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Motorola I580 service manual IDEN Digital Multi-Service, Data-Capable Portable

Contents

IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference Compatibility Cleaning and Drying Considerations Accessory Safety Information Safety and General Information Model Numbering System Model Information General Receiver Transmitter Model Specifications Contents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Who Should Use This Manual PrefaceHow This Manual Is Organized Related Publications Conventions Used in This Manual IDEN Digital Modulation Technology Overview Spectrum of iDEN Quad 16QAM RF Transmission Bursts IDEN Voice Compression Technology Calling Area Coverage Global Positioning System GPS Section Bluetooth Wireless SystemMOTOtalk Removing and Inserting a SIM Card SIM CardsTo remove a SIM card Figure To insert a SIM card Figure Removing a SIM Card I580 Features FEATURES, ICONS, and Indicators Main Menu Icons Display Icons Status Icons DISPLAYS, MESSAGES, and Alerts Power-Up Sequence Self-Test Errors Power-Down SequenceSelf-Test Reset Errors Messages Service Messages Service Messages Alert Tones Alert Tones Alert Tones Alert Tones Vibrator Settings Using the Optional Vibrate FunctionTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Reference Accessories Preparing for Basic Level TestingTest Equipment Reference Unit Basic Level Checks and Self Tests Reset ConditionCustomer Care Test Conditions Preventive Maintenance Basic-Level Test ChecklistBasic-Level Test Checklist To clean the unit takes approximately 3 minutes SIM Card Swap Test Mechanical and Electrical ChecksShock and Pressure test time is approximately 3 minutes SIM Card Swap test time is approximately 5 minutes Accessory Swap test time is approximately 5 minutes Accessory Swap TestLockup Test Lockup Test time is approximately 6 minutes Testing the GPS Receiver Battery Connections TestBattery Connections test time is approximately 5 minutes To test the GPS Receiver Voltage Recognition Test Self-Test ProceduresVoltage Recognition test time is approximately 4 minutes Passcode Test Programming Menu Settings CheckPasscode test time is approximately 5 minutes Phone Calls Features From the main menu, select Settings Display/Info Contrast Way Radio Options Security Features Volume FeaturesPersonalize From the main menu, select Settings Security GPS PIN Call Performance Test Advanced Features Call Performance test time is approximately 7 minutes Entering Debug Mode Basic Level Test Modes and ProceduresTo enter Debug/Trace Mode Test Modes Display Screens Trace Mode Display Screens GPS Entering Test Mode Test Mode Test ProceduresTo enter Test Mode Audio Loopback Test Debug Check ESN and Imei Matching TestAudio Loopback test time is approximately 3 minutes ESN/IMEI Matching test time is approximately 6 minutes To monitor the data in the unit 68P80401P05 Technician Test Procedures Programming the i580 Unit Connecting the Unit to the RSS Workstation To access the codeplug Help topic in Windows Codeplug TroubleshootingCodeplug Help Preparing Equipment for Testing Preparing for Field Level Testing Connecting an iDEN Unit to the R-2660 Using RSS To connect the unit to the R-2660 Typical R-2660 Setup Operating the R-2660 To enter Initial Registration modeRF Zone Fields and Values Assembly/Disassembly Procedures Disassembly Sequence FlowchartDisassembling and Reassembling the Unit Install Remove Battery CoverRemove Remove Battery Remove Antenna Remove SIM Card Preparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Procedure to remove flip assembly Remove Flip Assembly Preparing for Field Level Testing Remove Flip Assembly Procedure to install flip assembly Install Flip Assembly Preparing for Field Level Testing Install Flip Assembly I580 Component Parts List Exploded View and Parts List I580 Exploded View Field Level Test Modes and Procedures Required Test Equipment Field-Level Test Checklist Done Technical Tests Pass Fail Field-Level Test Checklist Registration/Call Test See the Strong Signal Environment section R-2660 Signal Quality Error SQE Test See Entering Test Mode Press Menu, Edit TX Power Test Pass Bit Error Rate BER Test Power-Up Test Keypad Test Use this test to check the audio portion of the unit Audio Test Reset Reset Test To perform the reset log test Reset Log Test Model Assembly MA Test Mode Test Use this test on a unit to check its GPS functionality GPS Global Positioning System Receiver Test Yes Bluetooth Test This Page intentionally left blank Recommended Equipment Mechanical Parts Rework and Repair Recommended Supplies Recommended ToolsRework/Repair Requirements Components Identification Board Preparation Removal Procedure Mechanical Parts Rework ProcedureLand Preparation Procedure Installation Procedure 6 J401 30 Pin Board-to-Flex Connector 4 J600 RF Connector5 J752 Audio Jack 8 M002 Simm Connector 7 J400 80 Pin Board-to Flex Connector9 M105 Battery Contact 10 M2 2 Pin-Contact SW-all Key/Switch11 J753 Microphone Socket 13 D401 through D412 LED Customer Service Ordering Replacement Parts and KitsReplacement Parts Domestic Orders Table A-1 Replacement Kits Mid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Recommended Programming Equipment Recommended Test Equipment and ToolsTable A-2. Recommended Test Equipment and Tools Table A-3. Recommended Programming Equipment TTY Table A-4. Recommended Software @68P80401P05@