13 D401 through D412 LED | Motorola I580 guide

MECHANICAL PARTS REWORK AND REPAIR: Mechanical Parts Rework Procedure

9.5.13 D401 through D412 (LED)

Top 330ºC - No Bottom Heat

N-Q07

OK Industries	151/min	“I” over nearby SW during Removal Procedure.
Pace	6/7	“I” over nearby SW & “A” over LED during
		Installation Procedure.

Orientation

NOTE: Use Liquid Flux Indium-Indalloy NC771 ONLY. Use flux sparingly.

NOTE: Always protect switches from heat and Flux intrusion to avoid component malfunction.

84	68P80401P05

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Motorola I580 service manual 13 D401 through D412 LED

Contents

IDEN Digital Multi-Service, Data-Capable Portable I580 Manual Revisions Safety and General Information Medical Devices Electro Magnetic Interference Compatibility Cleaning and Drying Considerations Accessory Safety Information Safety and General Information Model Numbering System Model Information General Receiver Transmitter Model Specifications Contents Chapter Basic Level Test Modes and Procedures Chapter Field Level Test Modes and Procedures Appendix a Ordering Replacement Parts and Kits Preface Who Should Use This ManualHow This Manual Is Organized Related Publications Conventions Used in This Manual IDEN Digital Modulation Technology Overview Spectrum of iDEN Quad 16QAM RF Transmission Bursts IDEN Voice Compression Technology Calling Area Coverage Bluetooth Wireless System Global Positioning System GPS SectionMOTOtalk SIM Cards Removing and Inserting a SIM CardTo remove a SIM card Figure To insert a SIM card Figure Removing a SIM Card I580 Features FEATURES, ICONS, and Indicators Main Menu Icons Display Icons Status Icons DISPLAYS, MESSAGES, and Alerts Power-Up Sequence Messages Power-Down SequenceSelf-Test Errors Self-Test Reset Errors Service Messages Service Messages Alert Tones Alert Tones Alert Tones Alert Tones Using the Optional Vibrate Function Vibrator SettingsTo set unit to vibrate for all calls From the main menu, select Settings 2-Way Radio Alert Type Reference Unit Preparing for Basic Level TestingReference Accessories Test Equipment Test Conditions Reset ConditionBasic Level Checks and Self Tests Customer Care To clean the unit takes approximately 3 minutes Basic-Level Test ChecklistPreventive Maintenance Basic-Level Test Checklist SIM Card Swap test time is approximately 5 minutes Mechanical and Electrical ChecksSIM Card Swap Test Shock and Pressure test time is approximately 3 minutes Lockup Test time is approximately 6 minutes Accessory Swap TestAccessory Swap test time is approximately 5 minutes Lockup Test To test the GPS Receiver Battery Connections TestTesting the GPS Receiver Battery Connections test time is approximately 5 minutes Self-Test Procedures Voltage Recognition TestVoltage Recognition test time is approximately 4 minutes Programming Menu Settings Check Passcode TestPasscode test time is approximately 5 minutes Phone Calls Features From the main menu, select Settings Display/Info Contrast Way Radio Options Volume Features Security FeaturesPersonalize From the main menu, select Settings Security GPS PIN Call Performance Test Advanced Features Call Performance test time is approximately 7 minutes Test Modes Basic Level Test Modes and ProceduresEntering Debug Mode To enter Debug/Trace Mode Display Screens Trace Mode Display Screens GPS Audio Loopback Test Test Mode Test ProceduresEntering Test Mode To enter Test Mode ESN/IMEI Matching test time is approximately 6 minutes ESN and Imei Matching TestDebug Check Audio Loopback test time is approximately 3 minutes To monitor the data in the unit 68P80401P05 Technician Test Procedures Programming the i580 Unit Connecting the Unit to the RSS Workstation Codeplug Troubleshooting To access the codeplug Help topic in WindowsCodeplug Help Preparing Equipment for Testing Preparing for Field Level Testing Connecting an iDEN Unit to the R-2660 Using RSS To connect the unit to the R-2660 Typical R-2660 Setup To enter Initial Registration mode Operating the R-2660RF Zone Fields and Values Disassembly Sequence Flowchart Assembly/Disassembly ProceduresDisassembling and Reassembling the Unit Remove Battery Cover InstallRemove Remove Battery Remove Antenna Remove SIM Card Preparing for Field Level Testing Remove Antenna Remove Back Housing Remove Main Board, Keypad Procedure to remove flip assembly Remove Flip Assembly Preparing for Field Level Testing Remove Flip Assembly Procedure to install flip assembly Install Flip Assembly Preparing for Field Level Testing Install Flip Assembly I580 Component Parts List Exploded View and Parts List I580 Exploded View Field Level Test Modes and Procedures Required Test Equipment Field-Level Test Checklist Done Technical Tests Pass Fail Field-Level Test Checklist Registration/Call Test See the Strong Signal Environment section R-2660 Signal Quality Error SQE Test See Entering Test Mode Press Menu, Edit TX Power Test Pass Bit Error Rate BER Test Power-Up Test Keypad Test Use this test to check the audio portion of the unit Audio Test Reset Reset Test To perform the reset log test Reset Log Test Model Assembly MA Test Mode Test Use this test on a unit to check its GPS functionality GPS Global Positioning System Receiver Test Yes Bluetooth Test This Page intentionally left blank Recommended Equipment Mechanical Parts Rework and Repair Recommended Tools Recommended SuppliesRework/Repair Requirements Components Identification Board Preparation Installation Procedure Mechanical Parts Rework ProcedureRemoval Procedure Land Preparation Procedure 4 J600 RF Connector 6 J401 30 Pin Board-to-Flex Connector5 J752 Audio Jack 7 J400 80 Pin Board-to Flex Connector 8 M002 Simm Connector9 M105 Battery Contact SW-all Key/Switch 10 M2 2 Pin-Contact11 J753 Microphone Socket 13 D401 through D412 LED Domestic Orders Ordering Replacement Parts and KitsCustomer Service Replacement Parts Table A-1 Replacement Kits Mid Rate Travel Chargers Bluetooth Accessories NNTN2344 NA Table A-3. Recommended Programming Equipment Recommended Test Equipment and ToolsRecommended Programming Equipment Table A-2. Recommended Test Equipment and Tools TTY Table A-4. Recommended Software @68P80401P05@