Freescale Semiconductor, Inc.

Freescale Semiconductor, Inc.

Hardware Design

High-Voltage Hardware Set Components

230-volt dc power supply or an ac line voltage. Either input is supplied through connector J11. Current measuring circuitry is set up for 2.93 amps full scale. Both bus and phase leg currents are measured. A cycle-by-cycle over-current trip point is set at 2.69 amps.

The high-voltage ac power stage has both a printed circuit board and a power substrate. The printed circuit board contains IGBT gate drive circuits, analog signal conditioning, low-voltage power supplies, power factor control circuitry, and some of the large, passive, power components. All of the power electronics which need to dissipate heat are mounted on the power substrate. This substrate includes the power IGBTs, brake resistors, current sensing resistors, a power factor correction MOSFET, and temperature sensing diodes. Figure 4-5shows a block diagram.

HV POWER

SWITCH MODE

 

INPUT

PFC CONTROL

 

POWER SUPPLY

dc BUS BRAKE

 

 

3-PHASE IGBT

SIGNALS

 

POWER MODULE

 

3-PHASE AC

TO/FROM

GATE

TO

CONTROL

DRIVERS

MOTOR

BOARD

 

PHASE CURRENT

 

 

PHASE VOLTAGE

 

 

BUS CURRENT

 

 

BUS VOLTAGE

 

 

MONITOR

 

BOARD

 

 

ID BLOCK

 

 

 

ZERO CROSS

 

 

BACK-EMF SENSE

Figure 4-5. 3-Phase AC High Voltage Power Stage

4.4.1.1 Electrical Characteristics of the 3-Phase AC/BLDC High Voltage Power Stage

The electrical characteristics in Table 4-2apply to operation at 25°C with a 160-Vdc power supply voltage.

DRM028 — Rev 0

 

Designer Reference Manual

 

 

 

MOTOROLA

Hardware Design

67

For More Information On This Product,

Go to: www.freescale.com

Page 67
Image 67
Motorola M68HC08 manual Phase AC High Voltage Power Stage