Model C30HDZ | Multiquip instruction

OPERATION AND PARTS MANUAL

SERIES

MODEL C30HDZ

BALL VALVE CONCRETE PUMP

(DEUTZ F2L1011F DIESEL ENGINE)

Revision #12 (04/03/12)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

Image 1

Multiquip manual Model C30HDZ

Contents

Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only 30HDZ Pump Speciﬁcations Pump Specifications C30HDZ Concrete Pump Dimensions Pump Dimensions You can be injured if you do not follow directions Structure that does not provide ample free flow air Always wear approved eye and hearing protection Always wear approved respiratory protection High Temperatures Allow the engine General SafetyRules for Safe Operation Do not use worn out hoses or couplings inspect daily Rules for Safe Operation Lifting Maintenance SafetyEmergencies Page Towing Guidelines Recommended MaintenancePumpTrailer Vehicle Connection Towing Applications Trailer Safety Precautions Trailer Safety Guidelines Tires/Wheels/Lug Nuts Always wear safety glasses whenTiresWear/Inflation Torsion Bar Suspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety Decals Operation Hand Signals Important Hand Signals Major Pump Components Pump Components Pump Components Pump Control Box Components Control BOX Components Front Viewrearview Engine Components Pump Mix Guidelines General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder HOW IT Works Pumping Pistons Bearing Operating Suggestions New Pumps Operating InformationPumping Tips Admixtures Avoiding Setting of the Mix in the System Stop the pump. Switch OFF the engineClearing a Plugged Manifold Clearing a Mix from the System VerticalPumping Down-Hill PumpingPulsation Itisstronglyrecommendedthatsteel Snap-Joint Cam Roller Inspection Read safety instructions at the beginning of this manualBefore Starting Engine Oil Check Belt Deflection Gasoline CheckInches 8 to 12 mm Lubrication Box Starting Place the pumping control switch in the OFF position FigureBelow 1300 RPMs Turn the ignition key to the OFF position Preventive Maintenance Maintenance PumpGeneral Clean-up Procedure Piston CupWear Sponge Clean-out Procedure Make sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly Procedure Clutch lining is a normal Following procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing Installation Detent holes will prevent Detent Hole 3 InstallationPosition the ‘O’ring on the O.D.of Maintenance Pump Roller Chain Application Installation and Drive AlignmentDiamond Chain Companytm Working Loads Chain-Link Cross Section Drive Chain Lubrication Installation of Spring Locks and Cotter-Pins Installation Of CoversidesAssembling and Disassembling Drive Chain Chain-Link Pin Removal For more detail troubleshooting methods, refer Enginetroubleshooting Sympton Possible Problem Solution EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring Diagram Wiring Diagram Tail Lights Appendix Slumptest Procedure Material #16 #30 #50 Gallons per sackSand 100 Pea Gravel 100 Comb Appendix Concrete MIX Information 2775 27082685 2749 Recommended Shotcrete System Appendix Recommended Shotcrete System General recommendations Part Name QTY. Remarks Passages clean Recommended Shotcrete AccessoriesHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks Column Description QTY Suggested Spare Parts Name Plate and Decals Nameplate and Decals DECAL, Caution OIL Level DECAL, MaintenanceDECAL, CAUTION, Manifold DECAL, Multiquip Mayco Compensator Piston ROD Assy Compensator Piston ROD Assy Piston Guide Assy Spring ReturnFitting Bearing CUP Connecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side Assy Piston ROD Assy KIT Rocker Assy Rocker Assy Countershaft Assy COUNTER-SHAFT Assy CAM Bearing Counter ShaftWasher Williams 1/2 WASHER, LOCK1/2 Crankshaft Assy Crankshaft Assy Bearing Block Crankshaft AssyLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Manifold Assy Manifold Assy Manifold Assy Frame Assy Frame Assy Frame Assy Axle Assy Axle Assy Axle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch Assy BRACKET, AIR Cleaner Pipe PRECLEANER, AIR FilterStop SWITCH, Engine Cover Gland Connector Clutch Assy Clutch Assy Clutch Assy Engine Mounting Assy Secure to Frame Engine Mounting Assy OIL Cooler Engine Support Block SideDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket Assy WASHER, Flat 1/4 Control BOX Assy Control BOX Assy Control BOX Assy RED Pilot Lens Battery Battery Assy Battery Assy Battery Assy Fuel Tank Assy Fueltank Assy Fueltank Assy Hopper Assy Hopper Assy Hopper Hopper AssyPIN, Hair Washer 5/8 Flat Hood Assy Hood Assy Latch KIT RivetBUMPER, Rubber Manual Holder Lubrication Panel Assy Lubrication Panel AssyPosition Location Straight Fitting 1/8 NPT FITTING, Grease 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PC Remote Control Cable Assy Remote Control Cable Assy CONNECTOR, 3/16 Ring SWITCH, MicroJunction BOX Grip Cord Seal Payment Terms Special Expediting ServiceFreight Policy Minimum Order Mechanical Drive Models Mayco Pumpwarranty HERE’S HOW to GET Help