Model C30HDZ
Proposition 65WARNING
SILICOSIS/RESPIRATORYWARNING
Table of Contents
Best Deal! Order via Internet Dealers Only
Parts Ordering Procedures
Order via Fax Dealers Only
Pump Specifications
30HDZ Pump Specifications
Pump Dimensions
C30HDZ Concrete Pump Dimensions
Structure that does not provide ample free flow air
You can be injured if you do not follow directions
Always wear approved respiratory protection
Always wear approved eye and hearing protection
High Temperatures Allow the engine
General Safety
Rules for Safe Operation
Rules for Safe Operation
Do not use worn out hoses or couplings inspect daily
Lifting
Maintenance Safety
Emergencies
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Towing Guidelines
Recommended Maintenance
PumpTrailer Vehicle Connection
Towing Applications
Trailer Safety Guidelines
Trailer Safety Precautions
TiresWear/Inflation
Always wear safety glasses when
Tires/Wheels/Lug Nuts
Torsion Bar Suspension
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
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Operation and Safety Decals
Operation and Safety Decals
Important Hand Signals
Operation Hand Signals
Pump Components
Major Pump Components
Pump Components
Control BOX Components
Pump Control Box Components
Engine Components
Front Viewrearview
Pump Mix Guidelines
General Information
Sample Design Mix 3000 Psi 3/8 in. Slump 4- 5
HOW IT Works
Pumping Cylinder
Pumping Pistons
Operating Suggestions
Bearing
Pumping Tips
Operating Information
New Pumps
Admixtures
Clearing a Plugged Manifold
Stop the pump. Switch OFF the engine
Avoiding Setting of the Mix in the System
Clearing a Mix from the System
Pulsation
Down-Hill Pumping
VerticalPumping
Itisstronglyrecommendedthatsteel
Cam Roller
Snap-Joint
Before Starting
Read safety instructions at the beginning of this manual
Inspection
Engine Oil Check
Inches 8 to 12 mm
Gasoline Check
Belt Deflection
Lubrication Box
Below 1300 RPMs
Place the pumping control switch in the OFF position Figure
Starting
Turn the ignition key to the OFF position
Preventive Maintenance
Maintenance Pump
General Clean-up Procedure
Sponge Clean-out Procedure
Piston CupWear
Crankshaft and Cam Assembly Procedure
Make sure the eccentric lock is Pumping unit
Following procedure will assist you in replacing the lining
Clutch lining is a normal
Bearing Installation
Bearing/Cam Bushing Installation
Detent holes will prevent
Detent Hole 3 Installation
Position the ‘O’ring on the O.D.of
Maintenance Pump
Diamond Chain Companytm
Installation and Drive Alignment
Roller Chain Application
Working Loads
Drive Chain Lubrication
Chain-Link Cross Section
Assembling and Disassembling Drive Chain
Installation Of Coversides
Installation of Spring Locks and Cotter-Pins
Chain-Link Pin Removal
Enginetroubleshooting
For more detail troubleshooting methods, refer
Fuel tank empty? Replace fuel filter Fuel filter clogged?
Enginetroubleshooting
Sympton Possible Problem Solution
Unions a required
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Wiring Diagram
Wiring Diagram
Wiring Diagram Tail Lights
Appendix Slumptest Procedure
Sand 100
Gallons per sack
Material #16 #30 #50
Pea Gravel 100 Comb
Appendix Concrete MIX Information
2685
2708
2775
2749
Appendix Recommended Shotcrete System
Recommended Shotcrete System
Part Name QTY. Remarks
General recommendations
Passages clean
Recommended Shotcrete Accessories
Has Passedthroughthe Entire Hose Length
Appendix Recommended Shotcrete Accessories
Explanation of Code in Remarks Column
Xxxxx only Not Used on
Suggested Spare Parts
Description QTY
Nameplate and Decals
Name Plate and Decals
DECAL, CAUTION, Manifold
DECAL, Maintenance
DECAL, Caution OIL Level
DECAL, Multiquip Mayco
Compensator Piston ROD Assy
Compensator Piston ROD Assy
Fitting
Spring Return
Piston Guide Assy
Bearing CUP
30HDN Pump Connecting ROD Drive Side Assy
Connecting ROD Drive Side Assy
Piston ROD Assy
Rocker Assy
KIT
Rocker Assy
COUNTER-SHAFT Assy
Countershaft Assy
Washer Williams 1/2
Counter Shaft
CAM Bearing
WASHER, LOCK1/2
Crankshaft Assy
Crankshaft Assy
Lock Washer 3/4
Crankshaft Assy
Bearing Block
Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8
Manifold Assy
Manifold Assy
Manifold Assy
Frame Assy
Frame Assy
Frame Assy
Axle Assy
Axle Assy
Axle Assy
MUFFLER, AIR FILTER, and Stop Switch Assy
MUFFLER, AIR Filter and Stop Switch Assy
Stop SWITCH, Engine Cover
PRECLEANER, AIR Filter
BRACKET, AIR Cleaner Pipe
Gland Connector
Clutch Assy
Clutch Assy
Clutch Assy
Engine Mounting Assy
Engine Mounting Assy Secure to Frame
OIL Cooler
Engine Support Block Side
Deutz Engine
Throttle Assy
Throttle Assy
Control BOX Mounting Bracket Assy
Control BOX Mounting Bracket Assy
WASHER, Flat 1/4
Control BOX Assy
Control BOX Assy
RED Pilot Lens Battery
Control BOX Assy
Battery Assy
Battery Assy
Battery Assy
Fueltank Assy
Fuel Tank Assy
Fueltank Assy
Hopper Assy
Hopper Assy
PIN, Hair
Hopper Assy
Hopper
Washer 5/8 Flat
Hood Assy
Hood Assy
BUMPER, Rubber
Rivet
Latch KIT
Manual Holder
Position
Lubrication Panel Assy
Lubrication Panel Assy
Location
Coupling W/NUT 1/8 NPT
FITTING, Grease 1/8 NPT
Straight Fitting 1/8 NPT
1FT=1PC
Remote Control Cable Assy
Remote Control Cable Assy
Junction BOX
SWITCH, Micro
CONNECTOR, 3/16 Ring
Grip Cord Seal
Freight Policy
Special Expediting Service
Payment Terms
Minimum Order
Mayco Pumpwarranty
Mechanical Drive Models
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