Hopper Assy | Multiquip C30HDZ instruction

HOPPER ASSY.

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HOPPER ASSY.

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PAGE 96 — MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12)

Image 96

Multiquip C30HDZ manual Hopper Assy

Contents

Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only Pump Specifications 30HDZ Pump Speciﬁcations Pump Dimensions C30HDZ Concrete Pump Dimensions Structure that does not provide ample free flow air You can be injured if you do not follow directions Always wear approved respiratory protection Always wear approved eye and hearing protection General Safety High Temperatures Allow the engineRules for Safe Operation Rules for Safe Operation Do not use worn out hoses or couplings inspect daily Maintenance Safety LiftingEmergencies Page Recommended Maintenance Towing GuidelinesPumpTrailer Vehicle Connection Towing Applications Trailer Safety Guidelines Trailer Safety Precautions Always wear safety glasses when Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar Suspension Lug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals Operation and Safety Decals Important Hand Signals Operation Hand Signals Pump Components Major Pump Components Pump Components Control BOX Components Pump Control Box Components Engine Components Front Viewrearview General Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 HOW IT Works Pumping Cylinder Pumping Pistons Operating Suggestions Bearing Operating Information New PumpsPumping Tips Admixtures Stop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the System Down-Hill Pumping VerticalPumpingPulsation Itisstronglyrecommendedthatsteel Cam Roller Snap-Joint Read safety instructions at the beginning of this manual InspectionBefore Starting Engine Oil Check Gasoline Check Belt DeflectionInches 8 to 12 mm Lubrication Box Place the pumping control switch in the OFF position Figure StartingBelow 1300 RPMs Turn the ignition key to the OFF position Maintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Sponge Clean-out Procedure Piston CupWear Crankshaft and Cam Assembly Procedure Make sure the eccentric lock is Pumping unit Following procedure will assist you in replacing the lining Clutch lining is a normal Bearing Installation Bearing/Cam Bushing Installation Detent Hole 3 Installation Detent holes will preventPosition the ‘O’ring on the O.D.of Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationDiamond Chain Companytm Working Loads Drive Chain Lubrication Chain-Link Cross Section Installation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin Removal Enginetroubleshooting For more detail troubleshooting methods, refer Enginetroubleshooting Sympton Possible Problem SolutionFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredPage Wiring Diagram Wiring Diagram Wiring Diagram Tail Lights Appendix Slumptest Procedure Gallons per sack Material #16 #30 #50Sand 100 Pea Gravel 100 Comb Appendix Concrete MIX Information 2708 27752685 2749 Appendix Recommended Shotcrete System Recommended Shotcrete System Part Name QTY. Remarks General recommendations Recommended Shotcrete Accessories Passages cleanHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used on Suggested Spare Parts Description QTY Nameplate and Decals Name Plate and Decals DECAL, Maintenance DECAL, Caution OIL LevelDECAL, CAUTION, Manifold DECAL, Multiquip Mayco Compensator Piston ROD Assy Compensator Piston ROD Assy Spring Return Piston Guide AssyFitting Bearing CUP 30HDN Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side Assy Piston ROD Assy Rocker Assy KIT Rocker Assy COUNTER-SHAFT Assy Countershaft Assy Counter Shaft CAM BearingWasher Williams 1/2 WASHER, LOCK1/2 Crankshaft Assy Crankshaft Assy Crankshaft Assy Bearing BlockLock Washer 3/4 Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Manifold Assy Manifold Assy Manifold Assy Frame Assy Frame Assy Frame Assy Axle Assy Axle Assy Axle Assy MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch Assy PRECLEANER, AIR Filter BRACKET, AIR Cleaner PipeStop SWITCH, Engine Cover Gland Connector Clutch Assy Clutch Assy Clutch Assy Engine Mounting Assy Engine Mounting Assy Secure to Frame Engine Support Block Side OIL CoolerDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket Assy WASHER, Flat 1/4 Control BOX Assy Control BOX Assy RED Pilot Lens Battery Control BOX Assy Battery Assy Battery Assy Battery Assy Fueltank Assy Fuel Tank Assy Fueltank Assy Hopper Assy Hopper Assy Hopper Assy HopperPIN, Hair Washer 5/8 Flat Hood Assy Hood Assy Rivet Latch KITBUMPER, Rubber Manual Holder Lubrication Panel Assy Lubrication Panel AssyPosition Location FITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PC Remote Control Cable Assy Remote Control Cable Assy SWITCH, Micro CONNECTOR, 3/16 RingJunction BOX Grip Cord Seal Special Expediting Service Payment TermsFreight Policy Minimum Order Mayco Pumpwarranty Mechanical Drive Models HERE’S HOW to GET Help