Multiquip C30HDZ guide

NOTES

MAYCO C30HDZ PUMP — OPERATION AND PARTS MANUAL — REV. #12 (04/03/12) — PAGE 19

Image 19

Multiquip C30HDZ manual

Contents

Model C30HDZ Proposition 65WARNING SILICOSIS/RESPIRATORYWARNING Table of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only 30HDZ Pump Speciﬁcations Pump Specifications C30HDZ Concrete Pump Dimensions Pump Dimensions You can be injured if you do not follow directions Structure that does not provide ample free flow air Always wear approved eye and hearing protection Always wear approved respiratory protection High Temperatures Allow the engine General SafetyRules for Safe Operation Do not use worn out hoses or couplings inspect daily Rules for Safe Operation Lifting Maintenance SafetyEmergencies Page Towing Guidelines Recommended MaintenancePumpTrailer Vehicle Connection Towing Applications Trailer Safety Precautions Trailer Safety Guidelines Torsion Bar Suspension Always wear safety glasses whenTires/Wheels/Lug Nuts TiresWear/Inflation Start all wheel lug nuts by hand Lug Nut Torque RequirementsPage Operation and Safety Decals Operation and Safety Decals Operation Hand Signals Important Hand Signals Major Pump Components Pump Components Pump Components Pump Control Box Components Control BOX Components Front Viewrearview Engine Components Pump Mix Guidelines General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder HOW IT Works Pumping Pistons Bearing Operating Suggestions Admixtures Operating InformationNew Pumps Pumping Tips Clearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged Manifold Itisstronglyrecommendedthatsteel Down-Hill PumpingVerticalPumping Pulsation Snap-Joint Cam Roller Engine Oil Check Read safety instructions at the beginning of this manualInspection Before Starting Lubrication Box Gasoline CheckBelt Deflection Inches 8 to 12 mm Turn the ignition key to the OFF position Place the pumping control switch in the OFF position FigureStarting Below 1300 RPMs Preventive Maintenance Maintenance PumpGeneral Clean-up Procedure Piston CupWear Sponge Clean-out Procedure Make sure the eccentric lock is Pumping unit Crankshaft and Cam Assembly Procedure Clutch lining is a normal Following procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing Installation Detent holes will prevent Detent Hole 3 InstallationPosition the ‘O’ring on the O.D.of Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Diamond Chain Companytm Chain-Link Cross Section Drive Chain Lubrication Chain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive Chain For more detail troubleshooting methods, refer Enginetroubleshooting Unions a required EnginetroubleshootingSympton Possible Problem Solution Fuel tank empty? Replace fuel filter Fuel filter clogged?Page Wiring Diagram Wiring Diagram Wiring Diagram Tail Lights Appendix Slumptest Procedure Pea Gravel 100 Comb Gallons per sackMaterial #16 #30 #50 Sand 100 Appendix Concrete MIX Information 2749 27082775 2685 Recommended Shotcrete System Appendix Recommended Shotcrete System General recommendations Part Name QTY. Remarks Passages clean Recommended Shotcrete AccessoriesHas Passedthroughthe Entire Hose Length Appendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks Column Description QTY Suggested Spare Parts Name Plate and Decals Nameplate and Decals DECAL, Multiquip Mayco DECAL, MaintenanceDECAL, Caution OIL Level DECAL, CAUTION, Manifold Compensator Piston ROD Assy Compensator Piston ROD Assy Bearing CUP Spring ReturnPiston Guide Assy Fitting Connecting ROD Drive Side Assy 30HDN Pump Connecting ROD Drive Side Assy Piston ROD Assy KIT Rocker Assy Rocker Assy Countershaft Assy COUNTER-SHAFT Assy WASHER, LOCK1/2 Counter ShaftCAM Bearing Washer Williams 1/2 Crankshaft Assy Crankshaft Assy Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8 Crankshaft AssyBearing Block Lock Washer 3/4 Manifold Assy Manifold Assy Manifold Assy Frame Assy Frame Assy Frame Assy Axle Assy Axle Assy Axle Assy MUFFLER, AIR Filter and Stop Switch Assy MUFFLER, AIR FILTER, and Stop Switch Assy Gland Connector PRECLEANER, AIR FilterBRACKET, AIR Cleaner Pipe Stop SWITCH, Engine Cover Clutch Assy Clutch Assy Clutch Assy Engine Mounting Assy Secure to Frame Engine Mounting Assy OIL Cooler Engine Support Block SideDeutz Engine Throttle Assy Throttle Assy Control BOX Mounting Bracket Assy Control BOX Mounting Bracket Assy WASHER, Flat 1/4 Control BOX Assy Control BOX Assy Control BOX Assy RED Pilot Lens Battery Battery Assy Battery Assy Battery Assy Fuel Tank Assy Fueltank Assy Fueltank Assy Hopper Assy Hopper Assy Washer 5/8 Flat Hopper AssyHopper PIN, Hair Hood Assy Hood Assy Manual Holder RivetLatch KIT BUMPER, Rubber Location Lubrication Panel AssyLubrication Panel Assy Position 1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPT Remote Control Cable Assy Remote Control Cable Assy Grip Cord Seal SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOX Minimum Order Special Expediting ServicePayment Terms Freight Policy Mechanical Drive Models Mayco Pumpwarranty HERE’S HOW to GET Help