Model C30HDZ
Proposition 65WARNING
SILICOSIS/RESPIRATORYWARNING
Table of Contents
Order via Fax Dealers Only
Parts Ordering Procedures
Best Deal! Order via Internet Dealers Only
30HDZ Pump Specifications
Pump Specifications
C30HDZ Concrete Pump Dimensions
Pump Dimensions
You can be injured if you do not follow directions
Structure that does not provide ample free flow air
Always wear approved eye and hearing protection
Always wear approved respiratory protection
Rules for Safe Operation
General Safety
High Temperatures Allow the engine
Do not use worn out hoses or couplings inspect daily
Rules for Safe Operation
Emergencies
Maintenance Safety
Lifting
Page
PumpTrailer Vehicle Connection
Recommended Maintenance
Towing Guidelines
Towing Applications
Trailer Safety Precautions
Trailer Safety Guidelines
Tires/Wheels/Lug Nuts
Always wear safety glasses when
TiresWear/Inflation
Torsion Bar Suspension
Start all wheel lug nuts by hand
Lug Nut Torque Requirements
Page
Operation and Safety Decals
Operation and Safety Decals
Operation Hand Signals
Important Hand Signals
Major Pump Components
Pump Components
Pump Components
Pump Control Box Components
Control BOX Components
Front Viewrearview
Engine Components
Sample Design Mix 3000 Psi 3/8 in. Slump 4- 5
General Information
Pump Mix Guidelines
Pumping Cylinder
HOW IT Works
Pumping Pistons
Bearing
Operating Suggestions
New Pumps
Operating Information
Pumping Tips
Admixtures
Avoiding Setting of the Mix in the System
Stop the pump. Switch OFF the engine
Clearing a Plugged Manifold
Clearing a Mix from the System
VerticalPumping
Down-Hill Pumping
Pulsation
Itisstronglyrecommendedthatsteel
Snap-Joint
Cam Roller
Inspection
Read safety instructions at the beginning of this manual
Before Starting
Engine Oil Check
Belt Deflection
Gasoline Check
Inches 8 to 12 mm
Lubrication Box
Starting
Place the pumping control switch in the OFF position Figure
Below 1300 RPMs
Turn the ignition key to the OFF position
General Clean-up Procedure
Maintenance Pump
Preventive Maintenance
Piston CupWear
Sponge Clean-out Procedure
Make sure the eccentric lock is Pumping unit
Crankshaft and Cam Assembly Procedure
Clutch lining is a normal
Following procedure will assist you in replacing the lining
Bearing/Cam Bushing Installation
Bearing Installation
Position the ‘O’ring on the O.D.of
Detent Hole 3 Installation
Detent holes will prevent
Maintenance Pump
Roller Chain Application
Installation and Drive Alignment
Diamond Chain Companytm
Working Loads
Chain-Link Cross Section
Drive Chain Lubrication
Installation of Spring Locks and Cotter-Pins
Installation Of Coversides
Assembling and Disassembling Drive Chain
Chain-Link Pin Removal
For more detail troubleshooting methods, refer
Enginetroubleshooting
Sympton Possible Problem Solution
Enginetroubleshooting
Fuel tank empty? Replace fuel filter Fuel filter clogged?
Unions a required
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Wiring Diagram
Wiring Diagram
Wiring Diagram Tail Lights
Appendix Slumptest Procedure
Material #16 #30 #50
Gallons per sack
Sand 100
Pea Gravel 100 Comb
Appendix Concrete MIX Information
2775
2708
2685
2749
Recommended Shotcrete System
Appendix Recommended Shotcrete System
General recommendations
Part Name QTY. Remarks
Has Passedthroughthe Entire Hose Length
Recommended Shotcrete Accessories
Passages clean
Appendix Recommended Shotcrete Accessories
Xxxxx only Not Used on
Explanation of Code in Remarks Column
Description QTY
Suggested Spare Parts
Name Plate and Decals
Nameplate and Decals
DECAL, Caution OIL Level
DECAL, Maintenance
DECAL, CAUTION, Manifold
DECAL, Multiquip Mayco
Compensator Piston ROD Assy
Compensator Piston ROD Assy
Piston Guide Assy
Spring Return
Fitting
Bearing CUP
Connecting ROD Drive Side Assy
30HDN Pump Connecting ROD Drive Side Assy
Piston ROD Assy
KIT
Rocker Assy
Rocker Assy
Countershaft Assy
COUNTER-SHAFT Assy
CAM Bearing
Counter Shaft
Washer Williams 1/2
WASHER, LOCK1/2
Crankshaft Assy
Crankshaft Assy
Bearing Block
Crankshaft Assy
Lock Washer 3/4
Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8
Manifold Assy
Manifold Assy
Manifold Assy
Frame Assy
Frame Assy
Frame Assy
Axle Assy
Axle Assy
Axle Assy
MUFFLER, AIR Filter and Stop Switch Assy
MUFFLER, AIR FILTER, and Stop Switch Assy
BRACKET, AIR Cleaner Pipe
PRECLEANER, AIR Filter
Stop SWITCH, Engine Cover
Gland Connector
Clutch Assy
Clutch Assy
Clutch Assy
Engine Mounting Assy Secure to Frame
Engine Mounting Assy
Deutz Engine
Engine Support Block Side
OIL Cooler
Throttle Assy
Throttle Assy
Control BOX Mounting Bracket Assy
Control BOX Mounting Bracket Assy
WASHER, Flat 1/4
Control BOX Assy
Control BOX Assy
Control BOX Assy
RED Pilot Lens Battery
Battery Assy
Battery Assy
Battery Assy
Fuel Tank Assy
Fueltank Assy
Fueltank Assy
Hopper Assy
Hopper Assy
Hopper
Hopper Assy
PIN, Hair
Washer 5/8 Flat
Hood Assy
Hood Assy
Latch KIT
Rivet
BUMPER, Rubber
Manual Holder
Lubrication Panel Assy
Lubrication Panel Assy
Position
Location
Straight Fitting 1/8 NPT
FITTING, Grease 1/8 NPT
Coupling W/NUT 1/8 NPT
1FT=1PC
Remote Control Cable Assy
Remote Control Cable Assy
CONNECTOR, 3/16 Ring
SWITCH, Micro
Junction BOX
Grip Cord Seal
Payment Terms
Special Expediting Service
Freight Policy
Minimum Order
Mechanical Drive Models
Mayco Pumpwarranty
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