Model C30HDZ
Proposition 65WARNING
SILICOSIS/RESPIRATORYWARNING
Table of Contents
Order via Fax Dealers Only
Parts Ordering Procedures
Best Deal! Order via Internet Dealers Only
30HDZ Pump Specifications
Pump Specifications
C30HDZ Concrete Pump Dimensions
Pump Dimensions
You can be injured if you do not follow directions
Structure that does not provide ample free flow air
Always wear approved eye and hearing protection
Always wear approved respiratory protection
Rules for Safe Operation
General Safety
High Temperatures Allow the engine
Do not use worn out hoses or couplings inspect daily
Rules for Safe Operation
Emergencies
Maintenance Safety
Lifting
Page
PumpTrailer Vehicle Connection
Recommended Maintenance
Towing Guidelines
Towing Applications
Trailer Safety Precautions
Trailer Safety Guidelines
Torsion Bar Suspension
Always wear safety glasses when
Tires/Wheels/Lug Nuts
TiresWear/Inflation
Start all wheel lug nuts by hand
Lug Nut Torque Requirements
Page
Operation and Safety Decals
Operation and Safety Decals
Operation Hand Signals
Important Hand Signals
Major Pump Components
Pump Components
Pump Components
Pump Control Box Components
Control BOX Components
Front Viewrearview
Engine Components
Sample Design Mix 3000 Psi 3/8 in. Slump 4- 5
General Information
Pump Mix Guidelines
Pumping Cylinder
HOW IT Works
Pumping Pistons
Bearing
Operating Suggestions
Admixtures
Operating Information
New Pumps
Pumping Tips
Clearing a Mix from the System
Stop the pump. Switch OFF the engine
Avoiding Setting of the Mix in the System
Clearing a Plugged Manifold
Itisstronglyrecommendedthatsteel
Down-Hill Pumping
VerticalPumping
Pulsation
Snap-Joint
Cam Roller
Engine Oil Check
Read safety instructions at the beginning of this manual
Inspection
Before Starting
Lubrication Box
Gasoline Check
Belt Deflection
Inches 8 to 12 mm
Turn the ignition key to the OFF position
Place the pumping control switch in the OFF position Figure
Starting
Below 1300 RPMs
General Clean-up Procedure
Maintenance Pump
Preventive Maintenance
Piston CupWear
Sponge Clean-out Procedure
Make sure the eccentric lock is Pumping unit
Crankshaft and Cam Assembly Procedure
Clutch lining is a normal
Following procedure will assist you in replacing the lining
Bearing/Cam Bushing Installation
Bearing Installation
Position the ‘O’ring on the O.D.of
Detent Hole 3 Installation
Detent holes will prevent
Maintenance Pump
Working Loads
Installation and Drive Alignment
Roller Chain Application
Diamond Chain Companytm
Chain-Link Cross Section
Drive Chain Lubrication
Chain-Link Pin Removal
Installation Of Coversides
Installation of Spring Locks and Cotter-Pins
Assembling and Disassembling Drive Chain
For more detail troubleshooting methods, refer
Enginetroubleshooting
Unions a required
Enginetroubleshooting
Sympton Possible Problem Solution
Fuel tank empty? Replace fuel filter Fuel filter clogged?
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Wiring Diagram
Wiring Diagram
Wiring Diagram Tail Lights
Appendix Slumptest Procedure
Pea Gravel 100 Comb
Gallons per sack
Material #16 #30 #50
Sand 100
Appendix Concrete MIX Information
2749
2708
2775
2685
Recommended Shotcrete System
Appendix Recommended Shotcrete System
General recommendations
Part Name QTY. Remarks
Has Passedthroughthe Entire Hose Length
Recommended Shotcrete Accessories
Passages clean
Appendix Recommended Shotcrete Accessories
Xxxxx only Not Used on
Explanation of Code in Remarks Column
Description QTY
Suggested Spare Parts
Name Plate and Decals
Nameplate and Decals
DECAL, Multiquip Mayco
DECAL, Maintenance
DECAL, Caution OIL Level
DECAL, CAUTION, Manifold
Compensator Piston ROD Assy
Compensator Piston ROD Assy
Bearing CUP
Spring Return
Piston Guide Assy
Fitting
Connecting ROD Drive Side Assy
30HDN Pump Connecting ROD Drive Side Assy
Piston ROD Assy
KIT
Rocker Assy
Rocker Assy
Countershaft Assy
COUNTER-SHAFT Assy
WASHER, LOCK1/2
Counter Shaft
CAM Bearing
Washer Williams 1/2
Crankshaft Assy
Crankshaft Assy
Zerk Fitting Bolt 5/8-11X4 HEX Head WASHER, Special 5/8
Crankshaft Assy
Bearing Block
Lock Washer 3/4
Manifold Assy
Manifold Assy
Manifold Assy
Frame Assy
Frame Assy
Frame Assy
Axle Assy
Axle Assy
Axle Assy
MUFFLER, AIR Filter and Stop Switch Assy
MUFFLER, AIR FILTER, and Stop Switch Assy
Gland Connector
PRECLEANER, AIR Filter
BRACKET, AIR Cleaner Pipe
Stop SWITCH, Engine Cover
Clutch Assy
Clutch Assy
Clutch Assy
Engine Mounting Assy Secure to Frame
Engine Mounting Assy
Deutz Engine
Engine Support Block Side
OIL Cooler
Throttle Assy
Throttle Assy
Control BOX Mounting Bracket Assy
Control BOX Mounting Bracket Assy
WASHER, Flat 1/4
Control BOX Assy
Control BOX Assy
Control BOX Assy
RED Pilot Lens Battery
Battery Assy
Battery Assy
Battery Assy
Fuel Tank Assy
Fueltank Assy
Fueltank Assy
Hopper Assy
Hopper Assy
Washer 5/8 Flat
Hopper Assy
Hopper
PIN, Hair
Hood Assy
Hood Assy
Manual Holder
Rivet
Latch KIT
BUMPER, Rubber
Location
Lubrication Panel Assy
Lubrication Panel Assy
Position
1FT=1PC
FITTING, Grease 1/8 NPT
Straight Fitting 1/8 NPT
Coupling W/NUT 1/8 NPT
Remote Control Cable Assy
Remote Control Cable Assy
Grip Cord Seal
SWITCH, Micro
CONNECTOR, 3/16 Ring
Junction BOX
Minimum Order
Special Expediting Service
Payment Terms
Freight Policy
Mechanical Drive Models
Mayco Pumpwarranty
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