Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-150SSKII -TRAILER BRAKING SYSTEM, Hydraulic/Air/Surge Brakes, Table of Contents

Models: DCA-150SSKII

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Table of Contents

DCA-150SSKII —TRAILER BRAKING SYSTEM

Figure 2. Electrical Brake Components

Hydraulic/Air/Surge Brakes

Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.

Figure 3 below displays the major hydraulic/air/surge brake components that will requrie inspection and maintenance. Inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section. Refer to Table 6 for hydraulic brake troubleshooting guidelines.

Figure 3. Hydraulic Brake Components

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 15

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Contents

Revision #2 05/08/01 MQ POWER MODEL DCA-150SSKII PORTABLE GENERATORTable of Contents SERVICE DEPARTMENTPAGE 2 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsWARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046MQ Power DCA-150SSKII AC Generator TABLE OF CONTENTSExtra Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES Now! Direct TOLL-FREE access to our Parts DepartmentGENERAL SAFETY RULES FOR SAFE OPERATIONTable of Contents CAUTIONCAUTION RULES FOR SAFE OPERATIONRadiator Table of ContentsRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Table of ContentsTable of Contents Maintenance SafetyTransporting EmergenciesTowing Safety Precautions DCA-150SSKII - TOWINGTable of Contents DCA-150SSKII -TRAILER-SAFETY GUIDELINES Explanation of ChartTable of Contents DCA-150SSKII -TRAILER-SPECIFICATIONS Table of ContentsTable 1. Specifications DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII -TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContElectric Brakes Electric Brake AdjustmentDCA-150SSKII -TRAILER BRAKING SYSTEM BrakesFigure 2. Electrical Brake Components DCA-150SSKII -TRAILER BRAKING SYSTEMHydraulic/Air/Surge Brakes Table of ContentsSuspension DCA-150SSKII -TRAILER TIRES & SUSPENSIONTires/Wheels/Lug Nuts Tire Wear/InflationTable of Contents DCA-150SSKII -TRAILERTIRES & SUSPENSIONTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsDCA-150SSKII - TRAILER WIRING DIAGRAMS LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATTable of Contents DCA-150SSKII - TRAILER-BRAKETROUBLESHOOTING Table 5. Electric Brake TroubleshootingTable of Contents DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTING Table of ContentsTable 6. Hydraulic Brake Troubleshooting DCA-150SSKII - OPERATION AND SAFETY DECALS Machine Safety DecalsTable of Contents Table of Contents DCA-150SSKII - OPERATION AND SAFETY DECALSTable of Contents DCA-150SSKII - SPECIFICATIONSGenerator Specifications Engine SpecificationsEngine Control Panel Microprocessor Controlled Alarm SystemDCA-150SSKII - GENERAL INFORMATION DCA-150SSKII FAMILIARIZATION GeneratorNOTE PAGE DCA-150SSKII - MAJOR COMPONENTS Table of ContentsFigure 6. Major Components DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII - DIMENSIONS TOP, SIDE, AND REARTable of Contents Figure 7. DimensionsPAGE 28 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - CONTROL PANELTable of Contents Figure 8. Control PanelTable of Contents DCA-150SSKII - CONTROL PANELDCA-150SSKII - ENGINE OPERATING PANEL Table of ContentsFigure 10. Engine Operating Panel DCA150SSKII - ENGINE OPERATING PANEL Table of ContentsDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE 120 Volt Recetacle Connecting LoadDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW OUTPUT TERMINAL PANEL FAMILIARIZATIONLegs O and Ground are considered Bonded Grounds DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWTable of Contents FIGURE 14. Output Terminal PanelOutput Terminal Panel Available Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Table 10. Receptacle UseTable of Contents How to read the output terminal guagesDCA-150SSKII - OUTPUT TERMINAL PANEL OVERVIEW output on the selected legDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW 240/120V Hard Wire HookupTable of Contents 480/240V Hard Wire HookupTable of Contents Single Phase 480V, 440V, or 416 Volt3 Phase, 480V, 440V, or 416 Volt Single Phase 277V, 254V, orTable of Contents Single Phase 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase 139V, 127V, orTable of Contents Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Single Phase, 240 VoltTable of Contents DCA-150SSKII - INSTALLATIONOutdoor Installation Indoor InstallationDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII - INSTALLATIONTable of Contents Figure 38. Typical Generator Grounding ApplicationExtension Cable DCA-150SSKII - PRE-SETUPTable 11. Cable Selection 60 Hz, Single Phase Operation General Inspection Prior to OperationFuel DCA-150SSKII - PRE-SETUPTable 12. Recommended Motor Oil Lubrication OilFan Belt Tension Cleaning the RadiatorAir Cleaner Table 14. Anti-Freeze Operating TemperaturesDCA-150SSKII - PRE-SETUP Battery Cable InstallationWiring Piping and Hose ConnectionTable of Contents Single Phase LoadThree Phase Load DCA-150SSKII - LOAD APPLICATIONBefore Starting Generator and Control Panel DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALBATTERY Before StartingTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL4. Close all engine enclosure doors Figure DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Figure 55. Voltage Adjust Control KnobFigure 54. Voltage Meter Volts Table of ContentsTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE AUTODCA-150SSKII - GENERATOR SHUT-DOWN PROCEDURE Engine ShutdownTable of Contents General Inspection DCA-150SSKII - MAINTENANCEService Daily Cleaning the Fuel StrainerGENERATOR DCA-150SSKII - MAINTENANCEINSPECTION / MAINTENANCE ENGINESYMPTOM DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING Table of ContentsSYMPTOM DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING CONTINUED Table of ContentsDCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINE TABLE 18. ENGINE & GENERATOR TROUBLESHOOTINGTable of Contents Solution DCA-150SSKII -TROUBLESHOOTING MPECTABLE 19. MPEC TROUBLESHOOTING Table of ContentsTable of Contents How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnTable of Contents DCA-150SSKII - SUGGESTED SPARE PARTSDCA-150SSKII W/KOMATSU S6D108E-2 ENGINE DescriptionDCA-150SSKII- GENERATOR ASSY Table of ContentsGENERATOR ASSY REMARKS GeneratorTable of ContentsDCA-150SSKII- GENERATOR ASSY PART NAMEPAGE 62 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - CONTROL BOX ASSYTable of Contents CONTROL BOX ASSYPART NAME Control BoxDCA-150SSKII - CONTROL BOX ASSY Table of ContentsTable of Contents DCA-150SSKII- CONTROL BOX ASSYPART NAME DCA-150SSKII- CONTROL BOX ASSYTable of Contents Control BoxDCA-150SSKII- ENGINE & RADIATOR ASSY Table of ContentsENGINE & RADIATOR ASSY REMARKS Engine and RadiatorTable of ContentsDCA-150SSKII- ENGINE & RADIATOR ASSY PART NAMEDCA-150SSKII- ENGINE & RADIATOR ASSY Table of ContentsREMARKS DCA-150SSKII- ENGINE & RADIATOR ASSYTable of Contents PART NAMEPAGE 70 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - ENGINE OPERATING PANEL ASSYTable of Contents ENGINE OPERATING PANEL ASSYREMARKS Engine Operating PanelTable of ContentsDCA-150SSKII - ENGINE OPERATING PANEL ASSY PART NAMEDCA-150SSKII - ENGINE OPERATING PANEL ASSY Table of ContentsPART NAME DCA-150SSKII - ENGINE OPERATING PANEL ASSYEngine Operating Panel Table of ContentsDCA-150SSKII - BATTERY ASSY Table of ContentsBATTERY ASSY PART NAME BatteryDCA-150SSKII - BATTERY ASSY Table of ContentsDCA-150SSKII - MUFFLER ASSY Table of ContentsMUFFLER ASSY PART NAME MufflerDCA-150SSKII - MUFFLER ASSY Table of ContentsDCA-150SSKII - FUELTANK ASSY Table of ContentsFUEL TANK ASSY PART NAME Fuel TankDCA-150SSKII - FUELTANK ASSY Table of ContentsPAGE 80 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - ENCLOSURE ASSYTable of Contents ENCLOSURE ASSYREMARKS EnclosureTable of ContentsDCA-150SSKII - ENCLOSURE ASSY PART NAMEPAGE 82 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsWHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT DCA-150SSKII - ENCLOSURE ASSYPART NAME EnclosureDCA-150SSKII - ENCLOSURE ASSY Table of ContentsDCA-150SSKII - RUBBER SEALS ASSY Table of ContentsRUBBER SEALS ASSY Rubber Seals DCA-150SSKII - RUBBER SEALS ASSYQTY. REMARKS Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS Table of ContentsNAME PLATE AND DECALS PART NAME DCA-150SSKII - NAME PLATE AND DECALSDecals Table of ContentsTable of Contents DCA-150SSKII - NAME PLATE AND DECALSPAGE 88 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 PART NAME Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS DecalsSPECIAL EXPEDITING SERVICE Effective JulyTERMS AND CONDITIONS OF SALE - PARTS Table of ContentsDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE NOTE PAGETable of Contents 800/421-1244 or 310/537-3700 FAX 310HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING