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Multiquip DCA-150SSKII- CONTROL BOX ASSY, Control Box, Table of Contents, Part Name, Remarks

Models: DCA-150SSKII

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		Control Box
		Control Box					Table of Contents

				DCA-150SSKII— CONTROL BOX ASSY.
		CONTROL BOX ASSY. (CONT.)
		NO.	PART NO.	PART NAME	QTY.	REMARKS
		NO.	PART NO.	PART NAME	QTY.	REMARKS
	31		C0224001403	CONTROL PANEL	1
	32		0605011211	PIN	2
	33		0601800487	FREQUENCY METER	1	TRC- 65CF 220V 45 ~65HZ
	34		0601808901	AC AMMETER	1	TRS- 65C0 ~300A0 ~600A
	35		0601801040	CHANGE.-OVER SWITCH., AMMETER ....	1	SL- 2AS
	36		0601800298	AC VOLTMETER	1	TRR - 65C0 ~600V
	37		0601801041	CHANGE.- OVER SWITCH., VOLTMETER.1		SL - 2VS
	38		0601810072	PILOT LAMP	1	LP - 132DC 220V
			0601810261	BULB	1	CT - 13W
	39		0601840073	RHEOSTAT (VOLTAGE REGULATOR)	1	RA20A2SE102BJ 2W 1K OHM
	40		0601840121	KNOB	1
	41		0601810161	PANEL LIGHT	1	V325070
Full View			0601810214	BULB	1
Full View	42		0030004000	HEX NUT	2	REPLACES 0207004000
	43		0601830710	SWITCH, PANEL LIGHT	1
	44		C9221100004	HEX HEAD BOLT	2
			0040008000	LOCK WASHER	2
			031108160	PLAIN WASHER	2	REPLACES 0041208000
			0080100007	SNAP RING	2
	45		3871824004	STOPPER, CONTROL PANEL	1
	46		952404470	PLAIN WASHER	1	REPLACES 0041206000
	47		505015300	SNAP PIN	1	REPLACES 0605010502
	48		C0214500104	COVER, CONTROL BOX	1
	49		011008020	HEX HEAD BOLT	8	REPLACES 0017108020
	50		8361827504	PANEL, CONTROL BOX	1
	51		011008020	HEX HEAD BOLT	8	REPLACES 0017108020
	52		011008020	HEX HEAD BOLT	4	REPLACES 0017108020

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 65

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Multiquip operation manual DCA-150SSKII- CONTROL BOX ASSY, Control Box, Table of Contents, Part Name, Remarks

Contents

Table of Contents MQ POWER MODEL DCA-150SSKII PORTABLE GENERATORSERVICE DEPARTMENT Revision #2 05/08/01PAGE 2 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERES HOW TO GET HELPSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046MQ Power DCA-150SSKII AC Generator TABLE OF CONTENTSPARTS ORDERING PROCEDURES Earn Extra Discounts when you order by FAXNow! Direct TOLL-FREE access to our Parts Department ExtraTable of Contents GENERAL SAFETYRULES FOR SAFE OPERATION Radiator RULES FOR SAFE OPERATIONTable of Contents CAUTIONCAUTIONLoading and Unloading Crane BatteryTable of Contents RULES FOR SAFE OPERATIONTransporting Maintenance SafetyEmergencies Table of ContentsTable of Contents Towing Safety PrecautionsDCA-150SSKII - TOWING Table of Contents DCA-150SSKII -TRAILER-SAFETY GUIDELINESExplanation of Chart Table 1. Specifications DCA-150SSKII -TRAILER-SPECIFICATIONSTable of Contents Table of Contents DCA-150SSKII -TRAILER-SPECIFICATIONSTable 1. Specifications Cont DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEDCA-150SSKII -TRAILER BRAKING SYSTEM Electric Brake AdjustmentBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-150SSKII -TRAILER BRAKING SYSTEMTable of Contents Figure 2. Electrical Brake ComponentsTires/Wheels/Lug Nuts DCA-150SSKII -TRAILER TIRES & SUSPENSIONTire Wear/Inflation SuspensionTable 3. Suspension Torque Requirements DCA-150SSKII -TRAILERTIRES & SUSPENSIONLug Nut Torque Requirements Table of ContentsTable of Contents DCA-150SSKII - TRAILER WIRING DIAGRAMSLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT Table of Contents DCA-150SSKII - TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting Table 6. Hydraulic Brake Troubleshooting DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table of Contents DCA-150SSKII - OPERATION AND SAFETY DECALSMachine Safety Decals Table of Contents DCA-150SSKII - OPERATION AND SAFETY DECALSGenerator Specifications DCA-150SSKII - SPECIFICATIONSEngine Specifications Table of ContentsDCA-150SSKII - GENERAL INFORMATION Microprocessor Controlled Alarm SystemDCA-150SSKII FAMILIARIZATION Generator Engine Control PanelNOTE PAGE Figure 6. Major Components DCA-150SSKII - MAJOR COMPONENTSTable of Contents Table of Contents DCA-150SSKII - DIMENSIONS TOP, SIDE, AND REARFigure 7. Dimensions DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGETable of Contents DCA-150SSKII - CONTROL PANELFigure 8. Control Panel PAGE 28 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Table of Contents DCA-150SSKII - CONTROL PANELFigure 10. Engine Operating Panel DCA-150SSKII - ENGINE OPERATING PANELTable of Contents DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA150SSKII - ENGINE OPERATING PANELTable of Contents DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW Connecting LoadOUTPUT TERMINAL PANEL FAMILIARIZATION 120 Volt RecetacleTable of Contents DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWFIGURE 14. Output Terminal Panel Legs O and Ground are considered Bonded GroundsVoltage Selector Switch Locking Button Voltage Selector SwitchTable 10. Receptacle Use Output Terminal Panel Available VoltagesDCA-150SSKII - OUTPUT TERMINAL PANEL OVERVIEW How to read the output terminal guagesoutput on the selected leg Table of ContentsTable of Contents 240/120V Hard Wire Hookup480/240V Hard Wire Hookup DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW3 Phase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Table of Contents3 Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Table of ContentsSingle Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Table of ContentsOutdoor Installation DCA-150SSKII - INSTALLATIONIndoor Installation Table of ContentsTable of Contents DCA-150SSKII - INSTALLATIONFigure 38. Typical Generator Grounding Application DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGETable 11. Cable Selection 60 Hz, Single Phase Operation DCA-150SSKII - PRE-SETUPGeneral Inspection Prior to Operation Extension CableTable 12. Recommended Motor Oil DCA-150SSKII - PRE-SETUPLubrication Oil FuelAir Cleaner Cleaning the RadiatorTable 14. Anti-Freeze Operating Temperatures Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection DCA-150SSKII - PRE-SETUPThree Phase Load Single Phase LoadDCA-150SSKII - LOAD APPLICATION Table of ContentsBATTERY DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALBefore Starting Before Starting Generator and Control Panel4. Close all engine enclosure doors Figure Table of ContentsDCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Figure 54. Voltage Meter Volts Figure 55. Voltage Adjust Control KnobTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE AUTOTable of Contents DCA-150SSKII - GENERATOR SHUT-DOWN PROCEDUREEngine Shutdown Service Daily DCA-150SSKII - MAINTENANCECleaning the Fuel Strainer General InspectionINSPECTION / MAINTENANCE DCA-150SSKII - MAINTENANCEENGINE GENERATORTABLE 17. ENGINE TROUBLESHOOTING DCA-150SSKII -TROUBLESHOOTING ENGINETable of Contents SYMPTOMTABLE 17. ENGINE TROUBLESHOOTING CONTINUED DCA-150SSKII -TROUBLESHOOTING ENGINETable of Contents SYMPTOMTable of Contents DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINETABLE 18. ENGINE & GENERATOR TROUBLESHOOTING TABLE 19. MPEC TROUBLESHOOTING DCA-150SSKII -TROUBLESHOOTING MPECTable of Contents SolutionEXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts bookItems Found In the “Remarks” Column Table of ContentsDCA-150SSKII W/KOMATSU S6D108E-2 ENGINE DCA-150SSKII - SUGGESTED SPARE PARTSDescription Table of ContentsGENERATOR ASSY DCA-150SSKII- GENERATOR ASSYTable of Contents DCA-150SSKII- GENERATOR ASSY GeneratorTable of ContentsPART NAME REMARKSTable of Contents DCA-150SSKII - CONTROL BOX ASSYCONTROL BOX ASSY PAGE 62 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - CONTROL BOX ASSY Control BoxTable of Contents PART NAMETable of Contents DCA-150SSKII- CONTROL BOX ASSYTable of Contents DCA-150SSKII- CONTROL BOX ASSYControl Box PART NAMEENGINE & RADIATOR ASSY DCA-150SSKII- ENGINE & RADIATOR ASSYTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSY Engine and RadiatorTable of ContentsPART NAME REMARKSDCA-150SSKII- ENGINE & RADIATOR ASSY Table of ContentsTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYPART NAME REMARKSTable of Contents DCA-150SSKII - ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY PAGE 70 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - ENGINE OPERATING PANEL ASSY Engine Operating PanelTable of ContentsPART NAME REMARKSDCA-150SSKII - ENGINE OPERATING PANEL ASSY Table of ContentsEngine Operating Panel DCA-150SSKII - ENGINE OPERATING PANEL ASSYTable of Contents PART NAMEBATTERY ASSY DCA-150SSKII - BATTERY ASSYTable of Contents DCA-150SSKII - BATTERY ASSY BatteryTable of Contents PART NAMEMUFFLER ASSY DCA-150SSKII - MUFFLER ASSYTable of Contents DCA-150SSKII - MUFFLER ASSY MufflerTable of Contents PART NAMEFUEL TANK ASSY DCA-150SSKII - FUELTANK ASSYTable of Contents DCA-150SSKII - FUELTANK ASSY Fuel TankTable of Contents PART NAMETable of Contents DCA-150SSKII - ENCLOSURE ASSYENCLOSURE ASSY PAGE 80 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - ENCLOSURE ASSY EnclosureTable of ContentsPART NAME REMARKSWHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT Table of ContentsDCA-150SSKII - ENCLOSURE ASSY PAGE 82 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - ENCLOSURE ASSY EnclosureTable of Contents PART NAMERUBBER SEALS ASSY DCA-150SSKII - RUBBER SEALS ASSYTable of Contents QTY. REMARKS DCA-150SSKII - RUBBER SEALS ASSYTable of Contents Rubber SealsNAME PLATE AND DECALS DCA-150SSKII - NAME PLATE AND DECALSTable of Contents Decals DCA-150SSKII - NAME PLATE AND DECALSTable of Contents PART NAMEPAGE 88 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS DCA-150SSKII - NAME PLATE AND DECALS Table of ContentsDecals PART NAMETERMS AND CONDITIONS OF SALE - PARTS Effective JulyTable of Contents SPECIAL EXPEDITING SERVICEDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE NOTE PAGEHERES HOW TO GET HELP 800/421-1244 or 310/537-3700 FAX 310PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Table of Contents