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Multiquip operation manual Table Of Contents, MQ Power DCA-150SSKII AC Generator

Models: DCA-150SSKII

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TABLE OF CONTENTS

TABLE OF CONTENTS

Here's How To Get Help	3	Generator Assembly	60-61
Table Of Contents	4	Control Box Assembly	62-65
Parts Ordering Procedures	5	Engine Radiator Assembly	66-69
Rules For Safe Operation	6-9	Engine Operating Panel Assembly	70-73
Towing	10	Battery Assembly	74-75
Trailer Safety Guidlines	11	Muffler Assembly	76-77
Trailer Specifications	12-13	Fuel Tank Assembly	78-79
Trailer Braking System	14-15	Enclosure Assembly	80-83
Trailer Tires & Suspension	16-17	Enclosure (Rubber Seals)	84-85
Trailer Wire Diagram	18	Name Plate and Decals	86-89
Trailer Electric Brakes Troubleshooting	19
Trailer Hydraulic Brakes Troubleshooting	20	Terms and Conditions Of Sale — Parts	90
Operation And Safety Decals	21-22
Specifications	23
General Information	24

MQ Power DCA-150SSKII AC Generator

Major Components	26
Dimensions (Top, Side And Rear)	27
Control Panel	28-29
Engine Operating Panel	30-31
Output Terminal Panel	32-39
Installation	40-41
Pre-Setup	42-45
Load Application	46
Generator Start-Up Procedure (Manual)	47-49
Generator Start-Up Procedure (Auto)	50
Generator Shut-Down Procedure	51
Maintenance	51-53
Troubleshooting (Engine)	54-55
Troubleshooting (Generator/Engine)	56
Troubleshooting (MPEC)	57
Explanation Of Codes In Remarks Column	58
Suggested Spare Parts	59

NOTE

Specification and part number are subject to change without notice.

PAGE 4 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01)

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Multiquip operation manual Table Of Contents, MQ Power DCA-150SSKII AC Generator

Contents

MQ POWER MODEL DCA-150SSKII PORTABLE GENERATOR Table of ContentsSERVICE DEPARTMENT Revision #2 05/08/01Table of Contents PAGE 2 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGSERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046TABLE OF CONTENTS MQ Power DCA-150SSKII AC GeneratorEarn Extra Discounts when you order by FAX PARTS ORDERING PROCEDURESNow! Direct TOLL-FREE access to our Parts Department ExtraRULES FOR SAFE OPERATION GENERAL SAFETYTable of Contents RULES FOR SAFE OPERATION RadiatorTable of Contents CAUTIONCAUTIONBattery Loading and Unloading CraneTable of Contents RULES FOR SAFE OPERATIONMaintenance Safety TransportingEmergencies Table of ContentsDCA-150SSKII - TOWING Towing Safety PrecautionsTable of Contents Explanation of Chart DCA-150SSKII -TRAILER-SAFETY GUIDELINESTable of Contents Table of Contents DCA-150SSKII -TRAILER-SPECIFICATIONSTable 1. Specifications DCA-150SSKII -TRAILER-SPECIFICATIONS Table of ContentsTable 1. Specifications Cont DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEElectric Brake Adjustment DCA-150SSKII -TRAILER BRAKING SYSTEMBrakes Electric BrakesDCA-150SSKII -TRAILER BRAKING SYSTEM Hydraulic/Air/Surge BrakesTable of Contents Figure 2. Electrical Brake ComponentsDCA-150SSKII -TRAILER TIRES & SUSPENSION Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionDCA-150SSKII -TRAILERTIRES & SUSPENSION Table 3. Suspension Torque RequirementsLug Nut Torque Requirements Table of ContentsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-150SSKII - TRAILER WIRING DIAGRAMSTable of Contents Table 5. Electric Brake Troubleshooting DCA-150SSKII - TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table of Contents DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting Machine Safety Decals DCA-150SSKII - OPERATION AND SAFETY DECALSTable of Contents DCA-150SSKII - OPERATION AND SAFETY DECALS Table of ContentsDCA-150SSKII - SPECIFICATIONS Generator SpecificationsEngine Specifications Table of ContentsMicroprocessor Controlled Alarm System DCA-150SSKII - GENERAL INFORMATIONDCA-150SSKII FAMILIARIZATION Generator Engine Control PanelNOTE PAGE Table of Contents DCA-150SSKII - MAJOR COMPONENTSFigure 6. Major Components DCA-150SSKII - DIMENSIONS TOP, SIDE, AND REAR Table of ContentsFigure 7. Dimensions DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEDCA-150SSKII - CONTROL PANEL Table of ContentsFigure 8. Control Panel PAGE 28 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - CONTROL PANEL Table of ContentsTable of Contents DCA-150SSKII - ENGINE OPERATING PANELFigure 10. Engine Operating Panel Table of Contents DCA150SSKII - ENGINE OPERATING PANELDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE Connecting Load DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWOUTPUT TERMINAL PANEL FAMILIARIZATION 120 Volt RecetacleDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW Table of ContentsFIGURE 14. Output Terminal Panel Legs O and Ground are considered Bonded GroundsVoltage Selector Switch Voltage Selector Switch Locking ButtonTable 10. Receptacle Use Output Terminal Panel Available VoltagesHow to read the output terminal guages DCA-150SSKII - OUTPUT TERMINAL PANEL OVERVIEWoutput on the selected leg Table of Contents240/120V Hard Wire Hookup Table of Contents480/240V Hard Wire Hookup DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWSingle Phase 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Table of ContentsSingle Phase 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Table of ContentsVoltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt Table of ContentsDCA-150SSKII - INSTALLATION Outdoor InstallationIndoor Installation Table of ContentsDCA-150SSKII - INSTALLATION Table of ContentsFigure 38. Typical Generator Grounding Application DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEDCA-150SSKII - PRE-SETUP Table 11. Cable Selection 60 Hz, Single Phase OperationGeneral Inspection Prior to Operation Extension CableDCA-150SSKII - PRE-SETUP Table 12. Recommended Motor OilLubrication Oil FuelCleaning the Radiator Air CleanerTable 14. Anti-Freeze Operating Temperatures Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection DCA-150SSKII - PRE-SETUPSingle Phase Load Three Phase LoadDCA-150SSKII - LOAD APPLICATION Table of ContentsDCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL BATTERYBefore Starting Before Starting Generator and Control PanelDCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Table of Contents4. Close all engine enclosure doors Figure Figure 55. Voltage Adjust Control Knob Figure 54. Voltage Meter VoltsTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALDCA-150SSKII - GENERATOR START-UP PROCEDURE AUTO Table of ContentsEngine Shutdown DCA-150SSKII - GENERATOR SHUT-DOWN PROCEDURETable of Contents DCA-150SSKII - MAINTENANCE Service DailyCleaning the Fuel Strainer General InspectionDCA-150SSKII - MAINTENANCE INSPECTION / MAINTENANCEENGINE GENERATORDCA-150SSKII -TROUBLESHOOTING ENGINE TABLE 17. ENGINE TROUBLESHOOTINGTable of Contents SYMPTOMDCA-150SSKII -TROUBLESHOOTING ENGINE TABLE 17. ENGINE TROUBLESHOOTING CONTINUEDTable of Contents SYMPTOMTABLE 18. ENGINE & GENERATOR TROUBLESHOOTING DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINETable of Contents DCA-150SSKII -TROUBLESHOOTING MPEC TABLE 19. MPEC TROUBLESHOOTINGTable of Contents SolutionHow to read the marks and remarks used in this parts book EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Table of ContentsDCA-150SSKII - SUGGESTED SPARE PARTS DCA-150SSKII W/KOMATSU S6D108E-2 ENGINEDescription Table of ContentsTable of Contents DCA-150SSKII- GENERATOR ASSYGENERATOR ASSY GeneratorTable of Contents DCA-150SSKII- GENERATOR ASSYPART NAME REMARKSDCA-150SSKII - CONTROL BOX ASSY Table of ContentsCONTROL BOX ASSY PAGE 62 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Control Box DCA-150SSKII - CONTROL BOX ASSYTable of Contents PART NAMEDCA-150SSKII- CONTROL BOX ASSY Table of ContentsDCA-150SSKII- CONTROL BOX ASSY Table of ContentsControl Box PART NAMETable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYENGINE & RADIATOR ASSY Engine and RadiatorTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYPART NAME REMARKSTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYDCA-150SSKII- ENGINE & RADIATOR ASSY Table of ContentsPART NAME REMARKSDCA-150SSKII - ENGINE OPERATING PANEL ASSY Table of ContentsENGINE OPERATING PANEL ASSY PAGE 70 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Engine Operating PanelTable of Contents DCA-150SSKII - ENGINE OPERATING PANEL ASSYPART NAME REMARKSTable of Contents DCA-150SSKII - ENGINE OPERATING PANEL ASSYDCA-150SSKII - ENGINE OPERATING PANEL ASSY Engine Operating PanelTable of Contents PART NAMETable of Contents DCA-150SSKII - BATTERY ASSYBATTERY ASSY Battery DCA-150SSKII - BATTERY ASSYTable of Contents PART NAMETable of Contents DCA-150SSKII - MUFFLER ASSYMUFFLER ASSY Muffler DCA-150SSKII - MUFFLER ASSYTable of Contents PART NAMETable of Contents DCA-150SSKII - FUELTANK ASSYFUEL TANK ASSY Fuel Tank DCA-150SSKII - FUELTANK ASSYTable of Contents PART NAMEDCA-150SSKII - ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY PAGE 80 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01EnclosureTable of Contents DCA-150SSKII - ENCLOSURE ASSYPART NAME REMARKSTable of Contents WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNITDCA-150SSKII - ENCLOSURE ASSY PAGE 82 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Enclosure DCA-150SSKII - ENCLOSURE ASSYTable of Contents PART NAMETable of Contents DCA-150SSKII - RUBBER SEALS ASSYRUBBER SEALS ASSY DCA-150SSKII - RUBBER SEALS ASSY QTY. REMARKSTable of Contents Rubber SealsTable of Contents DCA-150SSKII - NAME PLATE AND DECALSNAME PLATE AND DECALS DCA-150SSKII - NAME PLATE AND DECALS DecalsTable of Contents PART NAMEDCA-150SSKII - NAME PLATE AND DECALS Table of ContentsPAGE 88 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of Contents DCA-150SSKII - NAME PLATE AND DECALSDecals PART NAMEEffective July TERMS AND CONDITIONS OF SALE - PARTSTable of Contents SPECIAL EXPEDITING SERVICENOTE PAGE DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE800/421-1244 or 310/537-3700 FAX 310 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Table of Contents