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Multiquip DCA-150SSKII operation manual Table of Contents

Models: DCA-150SSKII

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PAGE 2 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01)

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SERVICE DEPARTMENT MQ POWER MODEL DCA-150SSKII PORTABLE GENERATORTable of Contents Revision #2 05/08/01Table of Contents PAGE 2 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046TABLE OF CONTENTS MQ Power DCA-150SSKII AC GeneratorNow! Direct TOLL-FREE access to our Parts Department Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES ExtraTable of Contents GENERAL SAFETYRULES FOR SAFE OPERATION Table of Contents RULES FOR SAFE OPERATIONRadiator CAUTIONCAUTIONTable of Contents BatteryLoading and Unloading Crane RULES FOR SAFE OPERATIONEmergencies Maintenance SafetyTransporting Table of ContentsTable of Contents Towing Safety PrecautionsDCA-150SSKII - TOWING Table of Contents DCA-150SSKII -TRAILER-SAFETY GUIDELINESExplanation of Chart Table 1. Specifications DCA-150SSKII -TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications Cont DCA-150SSKII -TRAILER-SPECIFICATIONSTable of Contents DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEBrakes Electric Brake AdjustmentDCA-150SSKII -TRAILER BRAKING SYSTEM Electric BrakesTable of Contents DCA-150SSKII -TRAILER BRAKING SYSTEMHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsTire Wear/Inflation DCA-150SSKII -TRAILER TIRES & SUSPENSIONTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements DCA-150SSKII -TRAILERTIRES & SUSPENSIONTable 3. Suspension Torque Requirements Table of ContentsTable of Contents DCA-150SSKII - TRAILER WIRING DIAGRAMSLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT Table of Contents DCA-150SSKII - TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting Table 6. Hydraulic Brake Troubleshooting DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table of Contents DCA-150SSKII - OPERATION AND SAFETY DECALSMachine Safety Decals DCA-150SSKII - OPERATION AND SAFETY DECALS Table of ContentsEngine Specifications DCA-150SSKII - SPECIFICATIONSGenerator Specifications Table of ContentsDCA-150SSKII FAMILIARIZATION Generator Microprocessor Controlled Alarm SystemDCA-150SSKII - GENERAL INFORMATION Engine Control PanelNOTE PAGE Figure 6. Major Components DCA-150SSKII - MAJOR COMPONENTSTable of Contents Figure 7. Dimensions DCA-150SSKII - DIMENSIONS TOP, SIDE, AND REARTable of Contents DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEFigure 8. Control Panel DCA-150SSKII - CONTROL PANELTable of Contents PAGE 28 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01DCA-150SSKII - CONTROL PANEL Table of ContentsFigure 10. Engine Operating Panel DCA-150SSKII - ENGINE OPERATING PANELTable of Contents DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA150SSKII - ENGINE OPERATING PANELTable of Contents OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW 120 Volt RecetacleFIGURE 14. Output Terminal Panel DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWTable of Contents Legs O and Ground are considered Bonded GroundsTable 10. Receptacle Use Voltage Selector SwitchVoltage Selector Switch Locking Button Output Terminal Panel Available Voltagesoutput on the selected leg How to read the output terminal guagesDCA-150SSKII - OUTPUT TERMINAL PANEL OVERVIEW Table of Contents480/240V Hard Wire Hookup 240/120V Hard Wire HookupTable of Contents DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 Volt3 Phase, 480V, 440V, or 416 Volt Table of ContentsSingle Phase 139V, 127V, or Single Phase 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Table of ContentsSingle Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Table of ContentsIndoor Installation DCA-150SSKII - INSTALLATIONOutdoor Installation Table of ContentsFigure 38. Typical Generator Grounding Application DCA-150SSKII - INSTALLATIONTable of Contents DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEGeneral Inspection Prior to Operation DCA-150SSKII - PRE-SETUPTable 11. Cable Selection 60 Hz, Single Phase Operation Extension CableLubrication Oil DCA-150SSKII - PRE-SETUPTable 12. Recommended Motor Oil FuelTable 14. Anti-Freeze Operating Temperatures Cleaning the RadiatorAir Cleaner Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-150SSKII - PRE-SETUPDCA-150SSKII - LOAD APPLICATION Single Phase LoadThree Phase Load Table of ContentsBefore Starting DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALBATTERY Before Starting Generator and Control Panel4. Close all engine enclosure doors Figure Table of ContentsDCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Table of Contents Figure 55. Voltage Adjust Control KnobFigure 54. Voltage Meter Volts DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALDCA-150SSKII - GENERATOR START-UP PROCEDURE AUTO Table of ContentsTable of Contents DCA-150SSKII - GENERATOR SHUT-DOWN PROCEDUREEngine Shutdown Cleaning the Fuel Strainer DCA-150SSKII - MAINTENANCEService Daily General InspectionENGINE DCA-150SSKII - MAINTENANCEINSPECTION / MAINTENANCE GENERATORTable of Contents DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING SYMPTOMTable of Contents DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMTable of Contents DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINETABLE 18. ENGINE & GENERATOR TROUBLESHOOTING Table of Contents DCA-150SSKII -TROUBLESHOOTING MPECTABLE 19. MPEC TROUBLESHOOTING SolutionItems Found In the “Remarks” Column How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Table of ContentsDescription DCA-150SSKII - SUGGESTED SPARE PARTSDCA-150SSKII W/KOMATSU S6D108E-2 ENGINE Table of ContentsGENERATOR ASSY DCA-150SSKII- GENERATOR ASSYTable of Contents PART NAME GeneratorTable of ContentsDCA-150SSKII- GENERATOR ASSY REMARKSCONTROL BOX ASSY DCA-150SSKII - CONTROL BOX ASSYTable of Contents PAGE 62 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Table of Contents Control BoxDCA-150SSKII - CONTROL BOX ASSY PART NAMEDCA-150SSKII- CONTROL BOX ASSY Table of ContentsControl Box DCA-150SSKII- CONTROL BOX ASSYTable of Contents PART NAMEENGINE & RADIATOR ASSY DCA-150SSKII- ENGINE & RADIATOR ASSYTable of Contents PART NAME Engine and RadiatorTable of ContentsDCA-150SSKII- ENGINE & RADIATOR ASSY REMARKSTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYPART NAME DCA-150SSKII- ENGINE & RADIATOR ASSYTable of Contents REMARKSENGINE OPERATING PANEL ASSY DCA-150SSKII - ENGINE OPERATING PANEL ASSYTable of Contents PAGE 70 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01PART NAME Engine Operating PanelTable of ContentsDCA-150SSKII - ENGINE OPERATING PANEL ASSY REMARKSTable of Contents DCA-150SSKII - ENGINE OPERATING PANEL ASSYTable of Contents DCA-150SSKII - ENGINE OPERATING PANEL ASSYEngine Operating Panel PART NAMEBATTERY ASSY DCA-150SSKII - BATTERY ASSYTable of Contents Table of Contents BatteryDCA-150SSKII - BATTERY ASSY PART NAMEMUFFLER ASSY DCA-150SSKII - MUFFLER ASSYTable of Contents Table of Contents MufflerDCA-150SSKII - MUFFLER ASSY PART NAMEFUEL TANK ASSY DCA-150SSKII - FUELTANK ASSYTable of Contents Table of Contents Fuel TankDCA-150SSKII - FUELTANK ASSY PART NAMEENCLOSURE ASSY DCA-150SSKII - ENCLOSURE ASSYTable of Contents PAGE 80 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01PART NAME EnclosureTable of ContentsDCA-150SSKII - ENCLOSURE ASSY REMARKSDCA-150SSKII - ENCLOSURE ASSY Table of ContentsWHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT PAGE 82 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01Table of Contents EnclosureDCA-150SSKII - ENCLOSURE ASSY PART NAMERUBBER SEALS ASSY DCA-150SSKII - RUBBER SEALS ASSYTable of Contents Table of Contents DCA-150SSKII - RUBBER SEALS ASSYQTY. REMARKS Rubber SealsNAME PLATE AND DECALS DCA-150SSKII - NAME PLATE AND DECALSTable of Contents Table of Contents DCA-150SSKII - NAME PLATE AND DECALSDecals PART NAMEPAGE 88 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS Decals Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS PART NAMETable of Contents Effective JulyTERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICENOTE PAGE DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGEPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING 800/421-1244 or 310/537-3700 FAX 310HERES HOW TO GET HELP Table of Contents