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Multiquip DCA-150SSKII- ENGINE & RADIATOR ASSY, Engine and RadiatorTable of Contents, Remarks

Models: DCA-150SSKII

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Engine and RadiatorTable of Contents

Engine and RadiatorTable of Contents

DCA-150SSKII— ENGINE & RADIATOR ASSY.

	ENGINE & RADIATOR ASSY.
	NO.	PART NO.	PART NAME	QTY.	REMARKS
	1	C0924200084	ENGINE	1	KOMATSU S6D 108E - 2
					INCLUDE ITEMS W/*
	1-1*	6001816740	ELEMENT, AIR CLEANER	1	REPLACES 0602046338
	1-2*	6136515121	CARTRIDGE, OIL FILTER	1	REPLACES 0602041147
	1-3*	6003118293	CARTRIDGE, FUEL FILTER	1	REPLACES 0602042146
	1-4*	6004111191	CARTRIDGE., CORROSION
			RESISTOR	1	REPLACES 0602045141
	1-5*	0602040678	DUST SENSOR	1	REX01 - 8126
	2	6151619350	RADIATOR	1	REPLACES 0602011866
	3	6151619340	RUBBER SHEET	2	REPLACES 0605000073
	4	00100120605	HEX HEAD BOLT	4
	5	0030012000	HEX NUT	8
	6	031112230	PLAIN WASHER	8	REPLACES 0041212000
	7	C0311100004	BRACKET, RADIATOR	2
	8	0017110025	HEX HEAD BOLT	6
	9	6221619320	RADIATOR HOSE	1	REPLACES 0602014543
	10	6221619330	RADIATOR HOSE	1	REPLACES 0602014425
Full View	11	0726020971	RADIATOR HOSE	1	REPLACES 0602014544
Full View	12	0728100909	HOSE BAND	1	REPLACES 0602014056
	13	0728100809	HOSE BAND	2	REPLACES 0602014067
	14	0728101029	HOSE BAND	1	REPLACES 0602014350
	15	0728100197	HOSE BAND	2	REPLACES 0602014058
	16	0605000060	RUBBER SUSPENSION	2
	17	0030012000	HEX NUT	4
	18	0040012000	LOCK WASHER	4
	19	C9101000104	DRAIN JOINT	1
	20	0802024004	PACKING, OIL PAN SIDE	1
	21	0805008004	PACKING	1
	22	0802025104	JOINT BOLT	1
	23	C0321200004	DRAIN JOINT	1
	24	C0321300004	DRAIN PLUG	1
	25	011208025	HEX HEAD BOLT	2	REPLACES 0017108025
	26	0130008000	ELBOW JOINT, 3/4	1
	27	0134308100	LONG NIPPLE	1
	28	0603325017	VALVE	1	BBS22020
	29	0602022294	HOSE JOINT	1
	30	0265800850	DRAIN HOSE	1
	30	0265800850	DRAIN HOSE	1

DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 67

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Multiquip DCA-150SSKII- ENGINE & RADIATOR ASSY, Engine and RadiatorTable of Contents, Part Name, Remarks

Contents

Revision #2 05/08/01 MQ POWER MODEL DCA-150SSKII PORTABLE GENERATORTable of Contents SERVICE DEPARTMENTPAGE 2 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsWARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046 HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX 310/638-8046MQ Power DCA-150SSKII AC Generator TABLE OF CONTENTSExtra Earn Extra Discounts when you order by FAXPARTS ORDERING PROCEDURES Now! Direct TOLL-FREE access to our Parts DepartmentRULES FOR SAFE OPERATION GENERAL SAFETYTable of Contents CAUTIONCAUTION RULES FOR SAFE OPERATIONRadiator Table of ContentsRULES FOR SAFE OPERATION BatteryLoading and Unloading Crane Table of ContentsTable of Contents Maintenance SafetyTransporting EmergenciesDCA-150SSKII - TOWING Towing Safety PrecautionsTable of Contents Explanation of Chart DCA-150SSKII -TRAILER-SAFETY GUIDELINESTable of Contents Table of Contents DCA-150SSKII -TRAILER-SPECIFICATIONSTable 1. Specifications DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII -TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContElectric Brakes Electric Brake AdjustmentDCA-150SSKII -TRAILER BRAKING SYSTEM BrakesFigure 2. Electrical Brake Components DCA-150SSKII -TRAILER BRAKING SYSTEMHydraulic/Air/Surge Brakes Table of ContentsSuspension DCA-150SSKII -TRAILER TIRES & SUSPENSIONTires/Wheels/Lug Nuts Tire Wear/InflationTable of Contents DCA-150SSKII -TRAILERTIRES & SUSPENSIONTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-150SSKII - TRAILER WIRING DIAGRAMSTable of Contents Table 5. Electric Brake Troubleshooting DCA-150SSKII - TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table of Contents DCA-150SSKII -TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting Machine Safety Decals DCA-150SSKII - OPERATION AND SAFETY DECALSTable of Contents Table of Contents DCA-150SSKII - OPERATION AND SAFETY DECALSTable of Contents DCA-150SSKII - SPECIFICATIONSGenerator Specifications Engine SpecificationsEngine Control Panel Microprocessor Controlled Alarm SystemDCA-150SSKII - GENERAL INFORMATION DCA-150SSKII FAMILIARIZATION GeneratorNOTE PAGE Table of Contents DCA-150SSKII - MAJOR COMPONENTSFigure 6. Major Components DCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII - DIMENSIONS TOP, SIDE, AND REARTable of Contents Figure 7. DimensionsPAGE 28 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - CONTROL PANELTable of Contents Figure 8. Control PanelTable of Contents DCA-150SSKII - CONTROL PANELTable of Contents DCA-150SSKII - ENGINE OPERATING PANELFigure 10. Engine Operating Panel Table of Contents DCA150SSKII - ENGINE OPERATING PANELDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE 120 Volt Recetacle Connecting LoadDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW OUTPUT TERMINAL PANEL FAMILIARIZATIONLegs O and Ground are considered Bonded Grounds DCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEWTable of Contents FIGURE 14. Output Terminal PanelOutput Terminal Panel Available Voltages Voltage Selector SwitchVoltage Selector Switch Locking Button Table 10. Receptacle UseTable of Contents How to read the output terminal guagesDCA-150SSKII - OUTPUT TERMINAL PANEL OVERVIEW output on the selected legDCA-150SSKII - OUTPUTTERMINAL PANEL OVERVIEW 240/120V Hard Wire HookupTable of Contents 480/240V Hard Wire HookupTable of Contents Single Phase 480V, 440V, or 416 Volt3 Phase, 480V, 440V, or 416 Volt Single Phase 277V, 254V, orTable of Contents Single Phase 240V, 220V, or 208 Volt3 Phase, 240V, 220V, or 208 Volt Single Phase 139V, 127V, orTable of Contents Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Single Phase, 240 VoltTable of Contents DCA-150SSKII - INSTALLATIONOutdoor Installation Indoor InstallationDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE DCA-150SSKII - INSTALLATIONTable of Contents Figure 38. Typical Generator Grounding ApplicationExtension Cable DCA-150SSKII - PRE-SETUPTable 11. Cable Selection 60 Hz, Single Phase Operation General Inspection Prior to OperationFuel DCA-150SSKII - PRE-SETUPTable 12. Recommended Motor Oil Lubrication OilKomatsu Engine Owners Manual Cleaning the RadiatorAir Cleaner Fan Belt TensionDCA-150SSKII - PRE-SETUP Battery Cable InstallationWiring Piping and Hose ConnectionTable of Contents Single Phase LoadThree Phase Load DCA-150SSKII - LOAD APPLICATIONBefore Starting Generator and Control Panel DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUALBATTERY Before StartingDCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Table of Contents4. Close all engine enclosure doors Figure DCA-150SSKII - GENERATOR START-UP PROCEDURE MANUAL Figure 55. Voltage Adjust Control KnobFigure 54. Voltage Meter Volts Table of ContentsTable of Contents DCA-150SSKII - GENERATOR START-UP PROCEDURE AUTOEngine Shutdown DCA-150SSKII - GENERATOR SHUT-DOWN PROCEDURETable of Contents General Inspection DCA-150SSKII - MAINTENANCEService Daily Cleaning the Fuel StrainerGENERATOR DCA-150SSKII - MAINTENANCEINSPECTION / MAINTENANCE ENGINESYMPTOM DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING Table of ContentsSYMPTOM DCA-150SSKII -TROUBLESHOOTING ENGINETABLE 17. ENGINE TROUBLESHOOTING CONTINUED Table of ContentsTABLE 18. ENGINE & GENERATOR TROUBLESHOOTING DCA-150SSKII -TROUBLESHOOTING GENERATOR/ENGINETable of Contents Solution DCA-150SSKII -TROUBLESHOOTING MPECTABLE 19. MPEC TROUBLESHOOTING Table of ContentsTable of Contents How to read the marks and remarks used in this parts bookEXPLANATION OF CODE IN REMARKS COLUMN Items Found In the “Remarks” ColumnTable of Contents DCA-150SSKII - SUGGESTED SPARE PARTSDCA-150SSKII W/KOMATSU S6D108E-2 ENGINE DescriptionTable of Contents DCA-150SSKII- GENERATOR ASSYGENERATOR ASSY REMARKS GeneratorTable of ContentsDCA-150SSKII- GENERATOR ASSY PART NAMEPAGE 62 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - CONTROL BOX ASSYTable of Contents CONTROL BOX ASSYPART NAME Control BoxDCA-150SSKII - CONTROL BOX ASSY Table of ContentsTable of Contents DCA-150SSKII- CONTROL BOX ASSYPART NAME DCA-150SSKII- CONTROL BOX ASSYTable of Contents Control BoxTable of Contents DCA-150SSKII- ENGINE & RADIATOR ASSYENGINE & RADIATOR ASSY REMARKS Engine and RadiatorTable of ContentsDCA-150SSKII- ENGINE & RADIATOR ASSY PART NAMEDCA-150SSKII- ENGINE & RADIATOR ASSY Table of ContentsREMARKS DCA-150SSKII- ENGINE & RADIATOR ASSYTable of Contents PART NAMEPAGE 70 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - ENGINE OPERATING PANEL ASSYTable of Contents ENGINE OPERATING PANEL ASSYREMARKS Engine Operating PanelTable of ContentsDCA-150SSKII - ENGINE OPERATING PANEL ASSY PART NAMEDCA-150SSKII - ENGINE OPERATING PANEL ASSY Table of ContentsPART NAME DCA-150SSKII - ENGINE OPERATING PANEL ASSYEngine Operating Panel Table of ContentsTable of Contents DCA-150SSKII - BATTERY ASSYBATTERY ASSY PART NAME BatteryDCA-150SSKII - BATTERY ASSY Table of ContentsTable of Contents DCA-150SSKII - MUFFLER ASSYMUFFLER ASSY PART NAME MufflerDCA-150SSKII - MUFFLER ASSY Table of ContentsTable of Contents DCA-150SSKII - FUELTANK ASSYFUEL TANK ASSY PART NAME Fuel TankDCA-150SSKII - FUELTANK ASSY Table of ContentsPAGE 80 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 DCA-150SSKII - ENCLOSURE ASSYTable of Contents ENCLOSURE ASSYREMARKS EnclosureTable of ContentsDCA-150SSKII - ENCLOSURE ASSY PART NAMEPAGE 82 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 Table of ContentsWHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT DCA-150SSKII - ENCLOSURE ASSYPART NAME EnclosureDCA-150SSKII - ENCLOSURE ASSY Table of ContentsTable of Contents DCA-150SSKII - RUBBER SEALS ASSYRUBBER SEALS ASSY Rubber Seals DCA-150SSKII - RUBBER SEALS ASSYQTY. REMARKS Table of ContentsTable of Contents DCA-150SSKII - NAME PLATE AND DECALSNAME PLATE AND DECALS PART NAME DCA-150SSKII - NAME PLATE AND DECALSDecals Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS Table of ContentsPAGE 88 -DCA-150SSKII- PARTS AND OPERATION MANUAL - REV. #2 05/08/01 PART NAME Table of ContentsDCA-150SSKII - NAME PLATE AND DECALS DecalsSPECIAL EXPEDITING SERVICE Effective JulyTERMS AND CONDITIONS OF SALE - PARTS Table of ContentsDCA-150SSKII - PARTS AND OPERATION MANUAL- REV. #1 05/08/01 - PAGE NOTE PAGETable of Contents 800/421-1244 or 310/537-3700 FAX 310HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING