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Multiquip ST-45HRM CE manual Note Page

Models: ST-45HRM CE

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NOTE PAGE

MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 131

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Contents

Revision #0 02/23/04 OPERATION AND PARTS MANUALSTRUCTURAL CONCRETE PUMP MODEL ST-45HRMCE HATZ ENGINEPHONE: FAX: HERES HOW TO GET HELPPARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT UNITED KINGDOM UK CALLPARTS ILLUSTRATIONS TABLE OF CONTENTSMAYCO ST-45HRMCE CONCRETE PUMPReciprocating Piston ST-45HRMCE CONCRETE PUMP — PUMP SPECIFICATIONSTable 1. ST-45Pump Specifications Pumping MethodHATZ 3M41 57HP DIESEL ENGINE ST-45HRMCE CONCRETE PUMP— ENGINE SPECIFICATIONSTable 2. Engine Specifications ModelFigure 1. ST-45HRMCE Concrete Pump Dimensions ST-45HRMCE CONCRETE PUMP— DIMENSIONSTABLE 3. DIMENSIONS ST-45HRMCE CONCRETE PUMP— NOISE MEASUREMENT EC Declaration of ConformityExplosive Fuel SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Lethal Exhaust Gases FORYOUR SAFETY AND THE SAFETY OF OTHERSSight and Hearing hazard Accidental StartingRespiratory Hazard Over Speed ConditionsGENERAL SAFETY Towing Maintenance SafetyTransporting Emergencies BatteryFigure 1. ST-45Operation and Safety Decals Machine Safety DecalsFigure 2. ST-45Operation and Safety Decals Figure 3. ST-45Operation and Safety Decals Figure 4 Operation Hand Signals ST-45HRMCE CONCRETE PUMP— IMPORTANT HAND SIGNALSConcrete Mix Design ST-45HRMCE CONCRETE PUMP— GENERAL INFORMATIONRegional Differences ST-45HRMCE CONCRETE PUMP— GENERAL INFORMATIONFigure 5. Pumping Cycle ST-45HRMCE CONCRETE PUMP— HOW IT WORKSFigure 6. Pumping Cycle Figure 7. Major Pump Components ST-45HRMCE CONCRETE PUMP— PUMP COMPONENTSST-45HRMCE CONCRETE PUMP— PUMP COMPONENTS Figure 8. Pump Control Box Components ST-45HRMCE CONCRETE PUMP— CONTROL BOX COMPONENTSINITIAL SERVICING ST-45HRMCE CONCRETE PUMP— ENGINE COMPONENTSFigure 9. Pump Control Box Components NOTREMOTELY ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESOPERATING SUGGESTIONS B.MBVR – air entraining, acts as a lubricant ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESPumping Tips AdmixturesClearing Concrete Blockage ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES“Reverse” Pumping Procedure Shuttle Tube Inspection Procedureunder pressure ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESnience ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESpumping for safety and conve Figure 10. Fuel Sight Tube ST-45HRMCE CONCRETE PUMP— INSPECTIONFUEL CHECK Before StartingST-45HRMCE CONCRETE PUMP— INSPECTION Figure 17. Rear Stablizer Stand ST-45HRMCE CONCRETE PUMP— INSPECTIONFigure 15. Hydraulic Oil Filler Hole REAR STABILIZER STANDFigure 19. Emergency Stop Switch EMERGENCY STOP SWITCHIGNITION SWITCH Figure 20. Ignition SwitchFigure 24. Hydraulic Oil Temperature Gauge CONTROL SWITCHFigure 22. Pump Control Switch Figure 23. Volume ControlENGINE SPEED Figure 28. Operation Pump Engine SwitchFigure 30. Fan On/Off Switch Figure 31. Pressure Test On/Off SwitchFigure 33. Hopper Remixer Blades Rotation OPTIONAL RADIO REMOTE CONTROLtemperature after pumping, completely Figure 35. Handheld Remote Cable UnitTires/Wheels/Lug Nuts ST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINESTable 6. Lug Nut Torque Requirements to tighten wheel lug nutsFigure 36. Wheel Lug Nuts Tightening Sequence ST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINESGENERAL TRAILER INFORMATION ST-45HRMCE CONCRETE PUMP —TOWINGINFORMATIONRECOMMENDED MAINTENANCE & SERVICE INFORMATION AUTO-REVERSECOUPLINGSTABLE 7. TYRES LOAD INDEX ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATION1.0 GENERAL INFORMATION Figure 37. Towing LevelFigure 38. Breakaway Cable ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATIONFigure 39. Safety Chains 2.0ROUTINE CHECKSFigure 40A. Adjuster Bolt ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMFigure 40B. Connecting Sheated Cable Adjuster BoltFigure 41C. Meredith & Eyre Handbrake Applied ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEMFigure 41E. Connecting Cables to Compensator 3.4 COUPLING ANDTRANSMISSION SYSTEMCOUPLINGS WITH HANDBRAKE MOUNTED ON DRAW BAR FIGURES 41F-41J ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMExpander AdjusterFigure 42. Auto Reverse Back Plate Assembly ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEMFigure 44B. Adjustable Height Draw Bar 4.1GREASING ADJUSTABLE JOINTS4.2CLEANING, INSPECTING & ASSEMBLY Figure 44A. Adjustable Height Draw BarBEARINGS ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM5.0WHEEL HUB ASSEMBLIES 5.1INSPECTIONDamper ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMOverrun Lever Nipples BellowsSOLUTION TABLE 10. TRAILER BRAKES TROUBLESHOOTINGST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM SYMPTOMTABLE 11. TORQUE FIGURES BY APPLICATION TABLE 12. GENERAL TORQUE SETTINGS FOR GRADEFASTENERS USED WITH SELF-LOCKINGNUTS ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMCLEANINGTHE PUMP AND DELIVERY SYSTEM ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPDANGER ENGINE Hatz Model 3M41 57 HP Diesel ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPHYDRAULIC OIL SYSTEM MAINTENANCE Figure 49. Battery Electrolyte Levels CAUTION :CAUTIONST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP BATTERY MAINTENANCEFigure 51. Hydraulic Drive Pump Manifold ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPST45 PRESSURE SETTING SEQUENCE Figure 50. Compensator ValveDANGER ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPCLEANINGTHE LUBRICATION BOX Figure 53. Cleaning the Lubrication BoxSETTING PRESSURE INTHE ACCUMULATOR CIRCUIT ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPFigure 56. Unloading Valve Cartridge Adjustment CYLINDER CUP REPLACEMENT PROCEDURE ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPWear Ring installation ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPWear Plate and Ring Replacement Procedure Wear Plate InstallationEXTENDED STORAGE INSTRUCTIONS ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPEMERGENCY STOP SWITCH FUNCTIONALTEST PROXIMITY SWITCH FUNCTIONALTESTHYDRAULIC REMIXERNOTES HEAT EXCHANGERFigure 58. Hydrauilc Hose Connections Continued Figure 58. Hydrauilc Hose Connections Continued Figure 59. Manifold Ports ST-45HRMCE — MANIFOLD PORT LOCATIONSNOTE PAGE APPENDIX — ST-45HRMCE CONCRETE PUMPCONCRETE MIX APPENDIX — ST-45HRMCE CONCRETE PUMP CONCRETE MIX Figure 60-C.SlumpTest Full-Overflow APPENDIX — ST-45HRMCE CONCRETE PUMP SLUMP TESTFigure 60-A.Slump Test 1/3 Full Figure 60-B.Slump Test 2/3 FullPOSSIBLE PROBLEM ST-45HRMCE CONCRETE PUMP — TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM ST-45HRMCE CONCRETE PUMP—TROUBLESHOOTINGHYDRAULICTABLE 15. HYDRAULIC SYSTEM TROUBLESHOOTING SYMPTOMSOLUTION TABLE 16. ELECTRICAL SYSTEM TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMFigure 39. Shotcrete System APPENDIX — ST-45HRMCE SHOTCRETE SYSTEMSHOTCRETE SYSTEM PART NAME APPENDIX — ST-45HRMCE SHOTCRETE SYSTEMPART NO MATERIAL HAS PASSEDTHROUGHTHE ENTIRE HOSE LENGTH APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIESRECOMMENDED SHOTCRETE ACCESSORIES Figure 40. Shotcrete System AccessoriesREMARKS APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIESPART NO PART NAMEItems Found In the “Items Number” Column Items Found In the “Remarks” ColumnST-45HRMCE CONCRETE PUMP ST-45HRMCE — SUGGESTED SPARE PARTS1 Units 3 UnitsDECAL PLACEMENT ST-45HRMCE CONCRETE PUMP— DECAL PLACEMENTPART NAME ST-45HRMCE CONCRETE PUMP— DECAL PLACEMENTDECAL PLACEMENT PART NOSAFETY GRIDS ASSY ST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSYPART NAME ST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSYSAFETY GRIDS ASSY PART NOHUB AND DRUM ASSY ST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSY109221 ST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSYPART NO PART NAMEBRAKE COMPONENTS ASSY ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSYREMARKS ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSYPART NO PART NAMETOWING COUPLER ASSY ST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSYREMARKS ST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSYPART NO PART NAMEHOPPER ASSY HOPPER ASSY ST-45HRMCE CONCRETE PUMP— HOPPER ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HOPPER ASSYPART NO HOPPER ATTACHMENT ASSY ST-45HRMCE CONCRETE PUMP— HOPPER ATTACHMENT ASSYTANQUE TRANSMISSION HATZ 57HP ASSY REMARKS ST-45HRMCE CONCRETE PUMP— HOPPER ATTACHMENT ASSYPART NO PART NAMEHOPPER INTERIOR ASSY ST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSYHOPPER INTERIOR ASSY PART NOSHUTTLE CYLINDER ASSY ST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSYPART NAME ST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSYSHUTTLE CYLINDER ASSY PART NOFUEL AND HYDRAULIC TANK CONNECTIONS ASSY PART NAME FUEL AND HYDRAULIC TANK CONNECTIONS ASSYPART NO FUEL AND HYDRAULIC TANK ASSY. CONTINUED REAR HOOD ASSYPART NAME FUEL AND HYDRAULIC TANK ASSY. CONTINUEDPART NO FRONT COVER ASSY REMARKS ST-45HRMCE CONCRETE PUMP— FRONT COVER ASSYPART NO PART NAMEHEAT EXCHANGER ASSY ST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSYREMARKS ST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSYPART NO PART NAMEENGINE AND FRAME ASSY ST-45HRMCE CONCRETE PUMP— ENGINE AND FRAME ASSYPART NAME ST-45HRMCE CONCRETE PUMP— ENGINE AND FRAME ASSYENGINE AND FRAME ASSY PART NOTHROTTLE AND WATER FILTER ASSY PART NAME THROTTLE AND WATER FILTER ASSYPART NO HYDRAULIC PUMP ASSY ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSYEM16306 ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSYPART NO PART NAMELUBRICATION PISTONS ASSY PART NAME LUBRICATION PISTONS ASSYPART NO ELECTRICAL SYSTEM ASSY ST-45HRMCE CONCRETE PUMP— ELECTRICAL SYSTEM ASSYSISTEMA ELECTRICO HATZ ASSY PART NAME ST-45HRMCE CONCRETE PUMP— ELECTRICAL SYSTEM ASSYPART NO ACCUMULATOR ASSY ST-45HRMCE CONCRETE PUMP— ACCUMULATOR ASSYEM97015 ST-45HRMCE CONCRETE PUMP— ACCUMULATOR ASSYPART NO PART NAMEST-45HRMCE CONCRETE PUMP— MANIFOLD ASSY PART NAME ST-45HRMCE CONCRETE PUMP— MANIFOLD ASSYMANIFOLD ASSY PART NOREMIXER CONTROL ASSY ST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSYPART NAME ST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSYREMIXER CONTROL ASSY PART NOBATTERY ASSY ST-45HRMCE CONCRETE PUMP— BATTERY ASSYPART NAME ST-45HRMCE CONCRETE PUMP— BATTERY ASSYBATTERY ASSY PART NOLOCATION ST-45HRMCE CONCRETE PUMP— LUBRICATION PANELPOSITION PART NAME ST-45HRMCE CONCRETE PUMP— LUBRICATION PANELPART NO CONTROL BOX INTERIOR DOOR ASSY PART NAME CONTROL BOX INTERIOR DOOR ASSYPART NO CONTROL BOX MOUNTING ASSY REMARKS CONTROL BOX MOUNTING ASSYPART NO PART NAMECONTROL BOX ASSY ST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSYEM25704 ST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSYPART NO PART NAMEST-45HRMCE CONCRETE PUMP— CONTROL BOX DOOR WIRING Page Page NOTE PAGE Page MOTOR REMOTE CONTROLSHEET 2 OF PRESS1 FUSE LINK ACS SUPPLIED EXISTING HATZ ENGINE WIRINGMAYCO WIRING A3A4Quantity ST-45HRMCE— HYDRAULIC DIAGRAMDescription ST-45HRMCE— OPTIONAL RADIO CONTROL ST-45HRM CE—TAILLIGHTSWIRING DIAGRAM Effective:October 1, TERMS AND CONDITIONS OF SALE — PARTSHydraulic Drive Models MAYCO PUMPWARRANTYMechanical Drive Models UNITED KINGDOM UK CALL HERES HOW TO GET HELPPARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT OPERATION AND PARTS MANUAL