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Multiquip ST-45HRM CE manual ST-45Operation and Safety Decals

Models: ST-45HRM CE

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ST-45HRM CE CONCRETE PUMP— OPERATION AND SAFETY DECALS

Figure 2. ST-45 Operation and Safety Decals

PAGE 14 — MAYCO ST-45HRM CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04)

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Multiquip ST-45HRM CE manual ST-45Operation and Safety Decals

Contents

MODEL ST-45HRMCE HATZ ENGINE OPERATION AND PARTS MANUALSTRUCTURAL CONCRETE PUMP Revision #0 02/23/04UNITED KINGDOM UK CALL HERES HOW TO GET HELPPARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT PHONE: FAX:CONCRETE PUMP TABLE OF CONTENTSMAYCO ST-45HRMCE PARTS ILLUSTRATIONSPumping Method ST-45HRMCE CONCRETE PUMP — PUMP SPECIFICATIONSTable 1. ST-45Pump Specifications Reciprocating PistonModel ST-45HRMCE CONCRETE PUMP— ENGINE SPECIFICATIONSTable 2. Engine Specifications HATZ 3M41 57HP DIESEL ENGINEFigure 1. ST-45HRMCE Concrete Pump Dimensions ST-45HRMCE CONCRETE PUMP— DIMENSIONSTABLE 3. DIMENSIONS EC Declaration of Conformity ST-45HRMCE CONCRETE PUMP— NOISE MEASUREMENTFORYOUR SAFETY AND THE SAFETY OF OTHERS SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS Lethal Exhaust Gases Explosive FuelOver Speed Conditions Accidental StartingRespiratory Hazard Sight and Hearing hazardGENERAL SAFETY Towing Maintenance SafetyTransporting Battery EmergenciesMachine Safety Decals Figure 1. ST-45Operation and Safety DecalsFigure 2. ST-45Operation and Safety Decals Figure 3. ST-45Operation and Safety Decals ST-45HRMCE CONCRETE PUMP— IMPORTANT HAND SIGNALS Figure 4 Operation Hand SignalsST-45HRMCE CONCRETE PUMP— GENERAL INFORMATION Concrete Mix DesignST-45HRMCE CONCRETE PUMP— GENERAL INFORMATION Regional DifferencesFigure 5. Pumping Cycle ST-45HRMCE CONCRETE PUMP— HOW IT WORKSFigure 6. Pumping Cycle ST-45HRMCE CONCRETE PUMP— PUMP COMPONENTS Figure 7. Major Pump ComponentsST-45HRMCE CONCRETE PUMP— PUMP COMPONENTS ST-45HRMCE CONCRETE PUMP— CONTROL BOX COMPONENTS Figure 8. Pump Control Box ComponentsINITIAL SERVICING ST-45HRMCE CONCRETE PUMP— ENGINE COMPONENTSFigure 9. Pump Control Box Components NOTREMOTELY ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESOPERATING SUGGESTIONS Admixtures ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESPumping Tips B.MBVR – air entraining, acts as a lubricantShuttle Tube Inspection Procedure ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES“Reverse” Pumping Procedure Clearing Concrete BlockageST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES under pressurenience ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURESpumping for safety and conve Before Starting ST-45HRMCE CONCRETE PUMP— INSPECTIONFUEL CHECK Figure 10. Fuel Sight TubeST-45HRMCE CONCRETE PUMP— INSPECTION REAR STABILIZER STAND ST-45HRMCE CONCRETE PUMP— INSPECTIONFigure 15. Hydraulic Oil Filler Hole Figure 17. Rear Stablizer StandFigure 20. Ignition Switch EMERGENCY STOP SWITCHIGNITION SWITCH Figure 19. Emergency Stop SwitchFigure 23. Volume Control CONTROL SWITCHFigure 22. Pump Control Switch Figure 24. Hydraulic Oil Temperature GaugeFigure 31. Pressure Test On/Off Switch Figure 28. Operation Pump Engine SwitchFigure 30. Fan On/Off Switch ENGINE SPEEDFigure 35. Handheld Remote Cable Unit OPTIONAL RADIO REMOTE CONTROLtemperature after pumping, completely Figure 33. Hopper Remixer Blades Rotationto tighten wheel lug nuts ST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINESTable 6. Lug Nut Torque Requirements Tires/Wheels/Lug NutsST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINES Figure 36. Wheel Lug Nuts Tightening SequenceAUTO-REVERSECOUPLINGS ST-45HRMCE CONCRETE PUMP —TOWINGINFORMATIONRECOMMENDED MAINTENANCE & SERVICE INFORMATION GENERAL TRAILER INFORMATIONFigure 37. Towing Level ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATION1.0 GENERAL INFORMATION TABLE 7. TYRES LOAD INDEX2.0ROUTINE CHECKS ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATIONFigure 39. Safety Chains Figure 38. Breakaway CableAdjuster Bolt ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMFigure 40B. Connecting Sheated Cable Figure 40A. Adjuster Bolt3.4 COUPLING ANDTRANSMISSION SYSTEM ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEMFigure 41E. Connecting Cables to Compensator Figure 41C. Meredith & Eyre Handbrake AppliedST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM COUPLINGS WITH HANDBRAKE MOUNTED ON DRAW BAR FIGURES 41F-41JST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM AdjusterFigure 42. Auto Reverse Back Plate Assembly ExpanderFigure 44A. Adjustable Height Draw Bar 4.1GREASING ADJUSTABLE JOINTS4.2CLEANING, INSPECTING & ASSEMBLY Figure 44B. Adjustable Height Draw Bar5.1INSPECTION ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM5.0WHEEL HUB ASSEMBLIES BEARINGSNipples Bellows ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEMOverrun Lever DamperSYMPTOM TABLE 10. TRAILER BRAKES TROUBLESHOOTINGST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM SOLUTIONST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM TABLE 12. GENERAL TORQUE SETTINGS FOR GRADEFASTENERS USED WITH SELF-LOCKINGNUTS TABLE 11. TORQUE FIGURES BY APPLICATIONCLEANINGTHE PUMP AND DELIVERY SYSTEM ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPDANGER ENGINE Hatz Model 3M41 57 HP Diesel ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPHYDRAULIC OIL SYSTEM MAINTENANCE BATTERY MAINTENANCE CAUTION :CAUTIONST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP Figure 49. Battery Electrolyte LevelsFigure 50. Compensator Valve ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPST45 PRESSURE SETTING SEQUENCE Figure 51. Hydraulic Drive Pump ManifoldFigure 53. Cleaning the Lubrication Box ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPCLEANINGTHE LUBRICATION BOX DANGERSETTING PRESSURE INTHE ACCUMULATOR CIRCUIT ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPFigure 56. Unloading Valve Cartridge Adjustment ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP CYLINDER CUP REPLACEMENT PROCEDUREWear Plate Installation ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPWear Plate and Ring Replacement Procedure Wear Ring installationPROXIMITY SWITCH FUNCTIONALTEST ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMPEMERGENCY STOP SWITCH FUNCTIONALTEST EXTENDED STORAGE INSTRUCTIONSHEAT EXCHANGER REMIXERNOTES HYDRAULICFigure 58. Hydrauilc Hose Connections Continued Figure 58. Hydrauilc Hose Connections Continued ST-45HRMCE — MANIFOLD PORT LOCATIONS Figure 59. Manifold PortsNOTE PAGE APPENDIX — ST-45HRMCE CONCRETE PUMPCONCRETE MIX APPENDIX — ST-45HRMCE CONCRETE PUMP CONCRETE MIX Figure 60-B.Slump Test 2/3 Full APPENDIX — ST-45HRMCE CONCRETE PUMP SLUMP TESTFigure 60-A.Slump Test 1/3 Full Figure 60-C.SlumpTest Full-OverflowSYMPTOM ST-45HRMCE CONCRETE PUMP — TROUBLESHOOTING ENGINETABLE 14. ENGINE TROUBLESHOOTING POSSIBLE PROBLEMSYMPTOM ST-45HRMCE CONCRETE PUMP—TROUBLESHOOTINGHYDRAULICTABLE 15. HYDRAULIC SYSTEM TROUBLESHOOTING POSSIBLE PROBLEMPOSSIBLE PROBLEM TABLE 16. ELECTRICAL SYSTEM TROUBLESHOOTINGSYMPTOM SOLUTIONFigure 39. Shotcrete System APPENDIX — ST-45HRMCE SHOTCRETE SYSTEMSHOTCRETE SYSTEM PART NAME APPENDIX — ST-45HRMCE SHOTCRETE SYSTEMPART NO Figure 40. Shotcrete System Accessories APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIESRECOMMENDED SHOTCRETE ACCESSORIES MATERIAL HAS PASSEDTHROUGHTHE ENTIRE HOSE LENGTHPART NAME APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIESPART NO REMARKSItems Found In the “Remarks” Column Items Found In the “Items Number” Column3 Units ST-45HRMCE — SUGGESTED SPARE PARTS1 Units ST-45HRMCE CONCRETE PUMPST-45HRMCE CONCRETE PUMP— DECAL PLACEMENT DECAL PLACEMENTPART NO ST-45HRMCE CONCRETE PUMP— DECAL PLACEMENTDECAL PLACEMENT PART NAMEST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSY SAFETY GRIDS ASSYPART NO ST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSYSAFETY GRIDS ASSY PART NAMEST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSY HUB AND DRUM ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSYPART NO 109221ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSY BRAKE COMPONENTS ASSYPART NAME ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSY TOWING COUPLER ASSYPART NAME ST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP— HOPPER ASSY HOPPER ASSY HOPPER ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HOPPER ASSYPART NO HOPPER ATTACHMENT ASSY ST-45HRMCE CONCRETE PUMP— HOPPER ATTACHMENT ASSYTANQUE TRANSMISSION HATZ 57HP ASSY PART NAME ST-45HRMCE CONCRETE PUMP— HOPPER ATTACHMENT ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSY HOPPER INTERIOR ASSYPART NO ST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSYHOPPER INTERIOR ASSY PART NAMEST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSY SHUTTLE CYLINDER ASSYPART NO ST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSYSHUTTLE CYLINDER ASSY PART NAMEFUEL AND HYDRAULIC TANK CONNECTIONS ASSY PART NAME FUEL AND HYDRAULIC TANK CONNECTIONS ASSYPART NO REAR HOOD ASSY FUEL AND HYDRAULIC TANK ASSY. CONTINUEDPART NAME FUEL AND HYDRAULIC TANK ASSY. CONTINUEDPART NO FRONT COVER ASSY PART NAME ST-45HRMCE CONCRETE PUMP— FRONT COVER ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSY HEAT EXCHANGER ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP— ENGINE AND FRAME ASSY ENGINE AND FRAME ASSYPART NO ST-45HRMCE CONCRETE PUMP— ENGINE AND FRAME ASSYENGINE AND FRAME ASSY PART NAMETHROTTLE AND WATER FILTER ASSY PART NAME THROTTLE AND WATER FILTER ASSYPART NO ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSY HYDRAULIC PUMP ASSYPART NAME ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSYPART NO EM16306LUBRICATION PISTONS ASSY PART NAME LUBRICATION PISTONS ASSYPART NO ELECTRICAL SYSTEM ASSY ST-45HRMCE CONCRETE PUMP— ELECTRICAL SYSTEM ASSYSISTEMA ELECTRICO HATZ ASSY PART NAME ST-45HRMCE CONCRETE PUMP— ELECTRICAL SYSTEM ASSYPART NO ST-45HRMCE CONCRETE PUMP— ACCUMULATOR ASSY ACCUMULATOR ASSYPART NAME ST-45HRMCE CONCRETE PUMP— ACCUMULATOR ASSYPART NO EM97015ST-45HRMCE CONCRETE PUMP— MANIFOLD ASSY PART NO ST-45HRMCE CONCRETE PUMP— MANIFOLD ASSYMANIFOLD ASSY PART NAMEST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSY REMIXER CONTROL ASSYPART NO ST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSYREMIXER CONTROL ASSY PART NAMEST-45HRMCE CONCRETE PUMP— BATTERY ASSY BATTERY ASSYPART NO ST-45HRMCE CONCRETE PUMP— BATTERY ASSYBATTERY ASSY PART NAMELOCATION ST-45HRMCE CONCRETE PUMP— LUBRICATION PANELPOSITION PART NAME ST-45HRMCE CONCRETE PUMP— LUBRICATION PANELPART NO CONTROL BOX INTERIOR DOOR ASSY PART NAME CONTROL BOX INTERIOR DOOR ASSYPART NO CONTROL BOX MOUNTING ASSY PART NAME CONTROL BOX MOUNTING ASSYPART NO REMARKSST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSY CONTROL BOX ASSYPART NAME ST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSYPART NO EM25704ST-45HRMCE CONCRETE PUMP— CONTROL BOX DOOR WIRING Page Page NOTE PAGE Page PRESS REMOTE CONTROLSHEET 2 OF MOTORA3A4 EXISTING HATZ ENGINE WIRINGMAYCO WIRING 1 FUSE LINK ACS SUPPLIEDQuantity ST-45HRMCE— HYDRAULIC DIAGRAMDescription ST-45HRMCE— OPTIONAL RADIO CONTROL ST-45HRM CE—TAILLIGHTSWIRING DIAGRAM TERMS AND CONDITIONS OF SALE — PARTS Effective:October 1,Hydraulic Drive Models MAYCO PUMPWARRANTYMechanical Drive Models OPERATION AND PARTS MANUAL HERES HOW TO GET HELPPARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT UNITED KINGDOM UK CALL