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manual ST-45HRM CE—TAILLIGHTSWIRING DIAGRAM
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ST-45HRM CE
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Specifications
Install
ST-45HRMCE— HYDRAULIC DIAGRAM
Decal Placement
Warranty
Dimension
Existing Hatz Engine Wiring
Symptom
“Reverse” Pumping Procedure
Adjuster Bolt
Page 137
Image 137
ST-45HRM
CE—TAIL
LIGHTSWIRING DIAGRAM
MAYCO
ST-45HRM
CE PUMP — OPERATION & PARTS MANUAL — REV. #0 (02/23/04) — PAGE 137
Page 136
Page 138
Page 137
Image 137
Page 136
Page 138
Contents
STRUCTURAL CONCRETE PUMP
OPERATION AND PARTS MANUAL
MODEL ST-45HRMCE HATZ ENGINE
Revision #0 02/23/04
PARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT
HERES HOW TO GET HELP
UNITED KINGDOM UK CALL
PHONE: FAX:
MAYCO ST-45HRMCE
TABLE OF CONTENTS
CONCRETE PUMP
PARTS ILLUSTRATIONS
Table 1. ST-45Pump Specifications
ST-45HRMCE CONCRETE PUMP — PUMP SPECIFICATIONS
Pumping Method
Reciprocating Piston
Table 2. Engine Specifications
ST-45HRMCE CONCRETE PUMP— ENGINE SPECIFICATIONS
Model
HATZ 3M41 57HP DIESEL ENGINE
Figure 1. ST-45HRMCE Concrete Pump Dimensions
ST-45HRMCE CONCRETE PUMP— DIMENSIONS
TABLE 3. DIMENSIONS
ST-45HRMCE CONCRETE PUMP— NOISE MEASUREMENT
EC Declaration of Conformity
HAZARD SYMBOLS Lethal Exhaust Gases
SAFETY MESSAGE ALERT SYMBOLS
FORYOUR SAFETY AND THE SAFETY OF OTHERS
Explosive Fuel
Respiratory Hazard
Accidental Starting
Over Speed Conditions
Sight and Hearing hazard
GENERAL SAFETY
Towing
Maintenance Safety
Transporting
Emergencies
Battery
Figure 1. ST-45Operation and Safety Decals
Machine Safety Decals
Figure 2. ST-45Operation and Safety Decals
Figure 3. ST-45Operation and Safety Decals
Figure 4 Operation Hand Signals
ST-45HRMCE CONCRETE PUMP— IMPORTANT HAND SIGNALS
Concrete Mix Design
ST-45HRMCE CONCRETE PUMP— GENERAL INFORMATION
Regional Differences
ST-45HRMCE CONCRETE PUMP— GENERAL INFORMATION
Figure 5. Pumping Cycle
ST-45HRMCE CONCRETE PUMP— HOW IT WORKS
Figure 6. Pumping Cycle
Figure 7. Major Pump Components
ST-45HRMCE CONCRETE PUMP— PUMP COMPONENTS
ST-45HRMCE CONCRETE PUMP— PUMP COMPONENTS
Figure 8. Pump Control Box Components
ST-45HRMCE CONCRETE PUMP— CONTROL BOX COMPONENTS
INITIAL SERVICING
ST-45HRMCE CONCRETE PUMP— ENGINE COMPONENTS
Figure 9. Pump Control Box Components
NOTREMOTELY
ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES
OPERATING SUGGESTIONS
Pumping Tips
ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES
Admixtures
B.MBVR – air entraining, acts as a lubricant
“Reverse” Pumping Procedure
ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES
Shuttle Tube Inspection Procedure
Clearing Concrete Blockage
under pressure
ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES
nience
ST-45HRMCE CONCRETE PUMP— OPERATING PROCEDURES
pumping for safety and conve
FUEL CHECK
ST-45HRMCE CONCRETE PUMP— INSPECTION
Before Starting
Figure 10. Fuel Sight Tube
ST-45HRMCE CONCRETE PUMP— INSPECTION
Figure 15. Hydraulic Oil Filler Hole
ST-45HRMCE CONCRETE PUMP— INSPECTION
REAR STABILIZER STAND
Figure 17. Rear Stablizer Stand
IGNITION SWITCH
EMERGENCY STOP SWITCH
Figure 20. Ignition Switch
Figure 19. Emergency Stop Switch
Figure 22. Pump Control Switch
CONTROL SWITCH
Figure 23. Volume Control
Figure 27.Throttle Control Knob RPM Adjust
Figure 30. Fan On/Off Switch
Figure 28. Operation Pump Engine Switch
Figure 31. Pressure Test On/Off Switch
ENGINE SPEED
Figure 35. Handheld Remote Cable Unit
OPTIONAL RADIO REMOTE CONTROL
Figure 33. Hopper Remixer Blades Rotation
CYLINDER LUBRICATION BOX
Table 6. Lug Nut Torque Requirements
ST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINES
to tighten wheel lug nuts
Tires/Wheels/Lug Nuts
Figure 36. Wheel Lug Nuts Tightening Sequence
ST-45HRMCE CONCRETE PUMP—TRAILERSAFETY GUIDELINES
RECOMMENDED MAINTENANCE & SERVICE INFORMATION
ST-45HRMCE CONCRETE PUMP —TOWINGINFORMATION
AUTO-REVERSECOUPLINGS
GENERAL TRAILER INFORMATION
1.0 GENERAL INFORMATION
ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATION
Figure 37. Towing Level
TABLE 7. TYRES LOAD INDEX
Figure 39. Safety Chains
ST-45HRMCE CONCRETE PUMP—TOWINGINFORMATION
2.0ROUTINE CHECKS
Figure 38. Breakaway Cable
Figure 40B. Connecting Sheated Cable
ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM
Adjuster Bolt
Figure 40A. Adjuster Bolt
Figure 41E. Connecting Cables to Compensator
ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM
3.4 COUPLING ANDTRANSMISSION SYSTEM
Figure 41C. Meredith & Eyre Handbrake Applied
COUPLINGS WITH HANDBRAKE MOUNTED ON DRAW BAR FIGURES 41F-41J
ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM
Figure 42. Auto Reverse Back Plate Assembly
Adjuster
ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM
Expander
4.2CLEANING, INSPECTING & ASSEMBLY
4.1GREASING ADJUSTABLE JOINTS
Figure 44A. Adjustable Height Draw Bar
Figure 44B. Adjustable Height Draw Bar
5.0WHEEL HUB ASSEMBLIES
ST-45HRMCE CONCRETE PUMP — BRAKING SYSTEM
5.1INSPECTION
BEARINGS
Overrun Lever
ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM
Nipples Bellows
Damper
ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM
TABLE 10. TRAILER BRAKES TROUBLESHOOTING
SYMPTOM
SOLUTION
FASTENERS USED WITH SELF-LOCKINGNUTS
TABLE 12. GENERAL TORQUE SETTINGS FOR GRADE
ST-45HRMCE CONCRETE PUMP— BRAKING SYSTEM
TABLE 11. TORQUE FIGURES BY APPLICATION
CLEANINGTHE PUMP AND DELIVERY SYSTEM
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
DANGER
ENGINE Hatz Model 3M41 57 HP Diesel
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
HYDRAULIC OIL SYSTEM MAINTENANCE
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
CAUTION :CAUTION
BATTERY MAINTENANCE
Figure 49. Battery Electrolyte Levels
ST45 PRESSURE SETTING SEQUENCE
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
Figure 50. Compensator Valve
Figure 51. Hydraulic Drive Pump Manifold
CLEANINGTHE LUBRICATION BOX
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
Figure 53. Cleaning the Lubrication Box
DANGER
SETTING PRESSURE INTHE ACCUMULATOR CIRCUIT
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
Figure 56. Unloading Valve Cartridge Adjustment
CYLINDER CUP REPLACEMENT PROCEDURE
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
Wear Plate and Ring Replacement Procedure
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
Wear Plate Installation
Wear Ring installation
EMERGENCY STOP SWITCH FUNCTIONALTEST
ST-45HRMCE CONCRETE PUMP— MAINTENANCE PUMP
PROXIMITY SWITCH FUNCTIONALTEST
EXTENDED STORAGE INSTRUCTIONS
NOTES
REMIXER
HEAT EXCHANGER
HYDRAULIC
Figure 58. Hydrauilc Hose Connections Continued
Figure 58. Hydrauilc Hose Connections Continued
Figure 59. Manifold Ports
ST-45HRMCE — MANIFOLD PORT LOCATIONS
NOTE PAGE
APPENDIX — ST-45HRMCE CONCRETE PUMPCONCRETE MIX
APPENDIX — ST-45HRMCE CONCRETE PUMP CONCRETE MIX
Figure 60-A.Slump Test 1/3 Full
APPENDIX — ST-45HRMCE CONCRETE PUMP SLUMP TEST
Figure 60-B.Slump Test 2/3 Full
Figure 60-C.SlumpTest Full-Overflow
TABLE 14. ENGINE TROUBLESHOOTING
ST-45HRMCE CONCRETE PUMP — TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 15. HYDRAULIC SYSTEM TROUBLESHOOTING
ST-45HRMCE CONCRETE PUMP—TROUBLESHOOTINGHYDRAULIC
SYMPTOM
POSSIBLE PROBLEM
SYMPTOM
TABLE 16. ELECTRICAL SYSTEM TROUBLESHOOTING
POSSIBLE PROBLEM
SOLUTION
Figure 39. Shotcrete System
APPENDIX — ST-45HRMCE SHOTCRETE SYSTEM
SHOTCRETE SYSTEM
PART NAME
APPENDIX — ST-45HRMCE SHOTCRETE SYSTEM
PART NO
RECOMMENDED SHOTCRETE ACCESSORIES
APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIES
Figure 40. Shotcrete System Accessories
MATERIAL HAS PASSEDTHROUGHTHE ENTIRE HOSE LENGTH
PART NO
APPENDIX — ST-45HRMCE CONCRETE PUMP ACCESSORIES
PART NAME
REMARKS
Items Found In the “Items Number” Column
Items Found In the “Remarks” Column
1 Units
ST-45HRMCE — SUGGESTED SPARE PARTS
3 Units
ST-45HRMCE CONCRETE PUMP
DECAL PLACEMENT
ST-45HRMCE CONCRETE PUMP— DECAL PLACEMENT
DECAL PLACEMENT
ST-45HRMCE CONCRETE PUMP— DECAL PLACEMENT
PART NO
PART NAME
SAFETY GRIDS ASSY
ST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSY
SAFETY GRIDS ASSY
ST-45HRMCE CONCRETE PUMP— SAFETY GRIDS ASSY
PART NO
PART NAME
HUB AND DRUM ASSY
ST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSY
PART NO
ST-45HRMCE CONCRETE PUMP— HUB AND DRUM ASSY
PART NAME
109221
BRAKE COMPONENTS ASSY
ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSY
PART NO
ST-45HRMCE CONCRETE PUMP— BRAKE COMPONENTS ASSY
PART NAME
REMARKS
TOWING COUPLER ASSY
ST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSY
PART NO
ST-45HRMCE CONCRETE PUMP—TOWINGCOUPLER ASSY
PART NAME
REMARKS
HOPPER ASSY HOPPER ASSY
ST-45HRMCE CONCRETE PUMP— HOPPER ASSY
PART NAME
ST-45HRMCE CONCRETE PUMP— HOPPER ASSY
PART NO
HOPPER ATTACHMENT ASSY
ST-45HRMCE CONCRETE PUMP— HOPPER ATTACHMENT ASSY
TANQUE TRANSMISSION HATZ 57HP ASSY
PART NO
ST-45HRMCE CONCRETE PUMP- HOPPER ATTACHMENT ASSY
PART NAME
REMARKS
HOPPER INTERIOR ASSY
ST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSY
HOPPER INTERIOR ASSY
ST-45HRMCE CONCRETE PUMP— HOPPER INTERIOR ASSY
PART NO
PART NAME
SHUTTLE CYLINDER ASSY
ST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSY
SHUTTLE CYLINDER ASSY
ST-45HRMCE CONCRETE PUMP— SHUTTLE CYLINDER ASSY
PART NO
PART NAME
FUEL AND HYDRAULIC TANK CONNECTIONS ASSY
PART NAME
FUEL AND HYDRAULIC TANK CONNECTIONS ASSY
PART NO
FUEL AND HYDRAULIC TANK ASSY. CONTINUED
REAR HOOD ASSY
PART NAME
FUEL AND HYDRAULIC TANK ASSY. CONTINUED
PART NO
FRONT COVER ASSY
PART NO
ST-45HRMCE CONCRETE PUMP— FRONT COVER ASSY
PART NAME
REMARKS
HEAT EXCHANGER ASSY
ST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSY
PART NAME
ST-45HRMCE CONCRETE PUMP— HEAT EXCHANGER ASSY
REMARKS
EM509802
ENGINE AND FRAME ASSY
ST-45HRMCE CONCRETE PUMP- ENGINE AND FRAME ASSY
ENGINE AND FRAME ASSY
ST-45HRMCE CONCRETE PUMP— ENGINE AND FRAME ASSY
PART NO
PART NAME
THROTTLE AND WATER FILTER ASSY
PART NAME
THROTTLE AND WATER FILTER ASSY
PART NO
HYDRAULIC PUMP ASSY
ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSY
PART NO
ST-45HRMCE CONCRETE PUMP— HYDRAULIC PUMP ASSY
PART NAME
EM16306
LUBRICATION PISTONS ASSY
PART NAME
LUBRICATION PISTONS ASSY
ELECTRICAL SYSTEM ASSY
ST-45HRMCE CONCRETE PUMP- ELECTRICAL SYSTEM ASSY
SISTEMA ELECTRICO HATZ ASSY
PART NAME
ST-45HRMCE CONCRETE PUMP— ELECTRICAL SYSTEM ASSY
PART NO
ACCUMULATOR ASSY
ST-45HRMCE CONCRETE PUMP— ACCUMULATOR ASSY
PART NO
ST-45HRMCE CONCRETE PUMP- ACCUMULATOR ASSY
PART NAME
EM97015
ST-45HRMCE CONCRETE PUMP— MANIFOLD ASSY
MANIFOLD ASSY
ST-45HRMCE CONCRETE PUMP— MANIFOLD ASSY
PART NO
PART NAME
REMIXER CONTROL ASSY
ST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSY
REMIXER CONTROL ASSY
ST-45HRMCE CONCRETE PUMP— REMIXER CONTROL ASSY
PART NO
PART NAME
BATTERY ASSY
ST-45HRMCE CONCRETE PUMP— BATTERY ASSY
BATTERY ASSY
ST-45HRMCE CONCRETE PUMP— BATTERY ASSY
PART NO
PART NAME
LOCATION
ST-45HRMCE CONCRETE PUMP— LUBRICATION PANEL
POSITION
PART NAME
ST-45HRMCE CONCRETE PUMP— LUBRICATION PANEL
PART NO
CONTROL BOX INTERIOR DOOR ASSY
PART NAME
CONTROL BOX INTERIOR DOOR ASSY
CONTROL BOX MOUNTING ASSY
PART NO
CONTROL BOX MOUNTING ASSY
PART NAME
REMARKS
CONTROL BOX ASSY
ST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSY
PART NO
ST-45HRMCE CONCRETE PUMP— CONTROL BOX ASSY
PART NAME
EM25704
ST-45HRMCE CONCRETE PUMP— CONTROL BOX DOOR WIRING
Page
Page
NOTE PAGE
Page
SHEET 2 OF
REMOTE CONTROL
PRESS
MOTOR
MAYCO WIRING
EXISTING HATZ ENGINE WIRING
A3A4
1 FUSE LINK ACS SUPPLIED
Quantity
ST-45HRMCE— HYDRAULIC DIAGRAM
Description
ST-45HRMCE— OPTIONAL RADIO CONTROL
ST-45HRM CE—TAILLIGHTSWIRING DIAGRAM
Effective October
TERMS AND CONDITIONS OF SALE — PARTS
Hydraulic Drive Models
MAYCO PUMPWARRANTY
Mechanical Drive Models
PARTS/SERVICE/WARRANTY LANCASHIRE, OL7 OLT
HERES HOW TO GET HELP
OPERATION AND PARTS MANUAL
UNITED KINGDOM UK CALL