Panasonic KX-P7105, KX-P7110 5/9, (Main Control Board)

33

R86

33R87

33R88

33

R89

33R90

33R91

33

R92

33

R93

33

R95

33

R96

33

R97

33

R98

33

R99

270

R94

270

R100

270

R101

270

R102

0

R104

0

R105

nPIFSTB

001:G3

nPIFAFD

001:G3

nPIFINIT

001:G3

nPIFSLIN

001:G3

nPIFACK

001:G3

PIFBSY

001:G3

PIFPERR

001:G3

PIFSEL

001:G3

nPIFFLT

001:G3

PIFDATA[7-0]

001:H2

10u

C69

1

R103

100p

C48

100p

C49

100p

C50

100p

C51

100p

C52

100p

C53

100p

C54

100p

C56

100p

C58

100p

C60

100p

C62

100p

C64

100p

C57

100p

C55

100p

C59

100p

C61

100p

C63

100p

C65

100p

C66

100p

C67

100p

C68

0.1u

C72

0.1u

C73

0.1u

C70

0.1u

C71

POWER<+5VB>

POWER<+5VB>

1k

R159

1k

R158

1k

R168

1k

R160

1k

R162

1k

R170

1k

R155

1k

R169

1k

R154

1k

R161

1k

R157

1k

R156

1k

R165

1k

R167

1k

R166

1k

R164

1kR163

0

R307

DA13

MA152WA

DA1 DA3 DA5 DA7DA2 DA4 DA6 DA8 DA9

CN4

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

ABCDEFG

1

A

2

3

4

5

6 6

5

4

3

2

1

IHGFEDCB

0.1u

C119

POWER<+5VB>

0.1u

C120

Busy

nFault

Select

PError

nAck

nSelectIn

nInit

nAutoFd

nStrobe

Data[1]

Data[2]

Data[3]

Data[4]

Data[5]

Data[6]

Data[8]

Data[7]

PIFDATA[5]

PIFDATA[4]

PIFDATA[1]

PIFDATA[0]

PIFDATA[3]

PIFDATA[2]

PIFDATA[7]

PIFDATA[6]

Data5

nAutoFd

Data3

Signal GND(Data1)

NC

Signal GND(Data2)

Signal GND(Data3)

Signal GND(Data5)

Signal GND(nStrobe)

nInit

nAck

Data2

Data1

Data6

Signal GND(nAutoFd,nSelectIn,nInit)

Peripheral Logic High

nSelectIn

Signal GND(Data8)

Data7

Signal GND(PError,Select,nACK)

Signal GND(Data7)

Logic GND

Select

Busy

Signal GND(Data6)

nStrobe

Data4

Chassis GND

Data8

Chassis GND

NC

NC

NC

PError

Signal GND(Data4)

nFault

Signal GND(Busy,nFault)

IEEE1284 CIRCUIT BLOCK

Not Used

Not Used

Not Used

Not Used

5/9

(Main Control Board)

KX-P7105/KX-P7110

KX-P7105 / KX-P7110

93

Contents

Main Page CONTENTS Page Page Page Page Page Page Page 1.1.4.2. Margins and Print Area Page Page Page Page Page Page 1.7. Print Process Page 1.8. Paper Feed 1.9. Laser Scan Unit ( Exposure ) 1.9.1. Operation Theory 1.9.2. Laser Beam Page 1.10. Fuser Unit 1.11. Paper Ejection and Paper Switchback 2 Installation, Setup, and Repacking 2.1. Installation Requirements 2.1.1. Environment 2.1.2. Ventilation Requirements 2.2. Setup Page Page 2.3. Repacking Page Page Page Page 3.2. Right, Left and Top Covers Page 3.5. High Voltage Board and Power Supply Unit 3.5.1. High Voltage Board 3.5.2. Power Supply Unit 3.5.3. Power Supply Unit Disassembly Page 3.7.2. Toner Empty Sensor Board 3.8. 2nd Feeder I / F Board and Main Control Board 3.8.1. 2nd Feeder I / F Board and Main Control Board 3.8.2. Main Control Board Disassembly 3.9. Fuser Drive Gear 3.10. Fan Motor 3.11. Gear Support Bracket, Relay Board ( A ), Motor, Drive Gear Unit and Paper Empty Sensor Board 3.11.1. Gear Support Bracket 3.11.2. Relay Board ( A ), Drive Gear Unit and Motor Page 3.12. Upper Exit Roller Holder 3.12.1. Upper Exit Roller Holder 3.12.1.1. Upper Exit Roller Holder Disassembly 3.13. Fuser Unit 3.13.1. Fuser Unit Disassembly 3.13.2. Heat Lamp 3.13.3. Heat Roller 3.13.4. Thermostat Page 3.14. Pickup, Paper Feed, Registration and Transfer Rollers 3.14.1. Pickup Roller and Pickup Solenoid Page 3.15. Transfer Roller Assembly 3.16. Auto Duplex Unit, ADU Registration Roller and ADU Pinch Roller 3.16.1. Auto Duplex Unit ( ADU ) 3.16.1.1. Auto Duplex Pinch and Registration Rollers 3.16.1.2. Auto Duplex Disassembly Page Page 3.18. Paper Empty Sensor Lever 4 Electronic Circuit Description and Diagrams 4.1. Block Diagram CN9 USB I/F CN4 M Power Supply Unit Fuser Unit Board Main Control Board Engine Control High Voltage Supply Unit 4.2. Connection Diagram KX-P7105 / KX-P7110 Drum Unit Transfer Roller Transfer I/F CN FAN Page Page Page Page Note: Motor Current will be cut off in case of OFF condition above. 4.4.5. Laser Scanning Unit Control Circuit 4.4.6. Fuser Temperature Control Circuit 4.4.7. High Voltage Control Circuit Page 4.4.9. Safety Interlock SW Page Page Page Page 4.4.11.5. Toner Empty Sensor Circuit 4.4.12. Fan Control Circuit 4.4.13. 2nd Feeder I / F Circuit Page 4.5. Main Control Board 4.5.1. Data Flow Page Page 4.5.5. CPU ASIC ( IC1 ) overview 4.5.5.1. CPU 4.5.5.2. SDRAM I/F 4.5.5.3. ROM I/F Page 4.5.5.5. Internal Engine I/F (Main Board - Engine Board) The communication I/F signal between Main Board and Engine Board in Main Board is as follows. Page Page 4.5.5.8. USB I/F 4.5.5.9. PCI I/F 4.5.5.10. Network I/F ( only for KX-P7110 ) 5 Schematic Diagram Page 5.1. Main Control Board 1/9 KX-P7105/KX-P7110 1 CPU CIRCUIT BLOCK 2 2/9 (OR MASK ROM) 2 ROM BLOCK OPTION ROM CN 3/9 HGFEDCB sd_ras sd_cs[1-0] sd_d[15-0] 4/9 <IC6> 21 KX-P7105/KX-P7110 Not Used 5/9 KX-P7105/KX-P7110 IEEE1284 CIRCUIT BLOCK 1 2 6/9 ENGINE I/F, EEPROM, PANEL I/F CIRCUIT BLOCK KX-P7105/KX-P7110 A EEPROM 7/9 CPU ICE & JTAG CIRCUIT BLOCK ICE CONNECTOR Not Used Power Regulator Circuit 8/9 CN9 9/9 KX-P7105/KX-P7110 1 D- USB CIRCUIT BLOCK Page 5.2. Engine Control Board 1/3 A CBA GFED HGFEDCB (Engine Control Board) 2/3 HGFEDCB CBA GFED (Engine Control Board) KX-P7105/KX-P7110 3/3 A Parts Side C107 C106 Page 5.3. Sensors, Indicator and Relay Boards 1/1 (Sensors, Indicator and Relay Boards) Page 5.4. Paper Empty Sensor Board and 2nd Feeder I / F Board 1/1 180 R450 PJUPB0008Z_c 2 3 Page 6 Explanation of Connectors 6.1. Main Control Board 6.1.1. CN1 ( Optional PostScript Upgrade Kit I / F Connector ) CN1 (Optional PostScript Upgrade Kit I/F Connector) 6.1.2. CN2 ( Optional RAM Connector ) CN2 (Optional RAM Connector) CN2 6.1.3. CN3 ( Network Connector ) CN3 (Network Connector) 6.1.4. CN4 ( IEEE 1284 I / F Connector ) CN4 (IEEE 1284 I/F Connector) 6.1.5. CN5 ( Engine I / F Connector ) CN5 (Engine I/F Connector) 6.1.6. CN6 ( Front Panel Connector ) CN6 (Front Panel Connector) 6.1.7. CN9 ( USB I / F Connector ) CN9 (USB I/F Connector) 6.2. Engine Control Board 6.2.1. CN001 ( Video Interface ) CN001 (Video Interface) 6.2.2. CN002 ( LSU Control Signals ) CN003 (OPC Drum Unit Interlock Switch) CN002 (LSU Control Signals) 6.2.3. CN003 ( OPC Drum Unit Interlock SW ) 2 3 +5V 5VGND +5V (LD) CN005 (PSU-MAIN Connector) IN Thermistor OUT TH --- 2+5V CN011 (Pickup Solenoid) CN010 (Polygon Motor) --- ------ OUT +24VGND Pick Up Solenoid Control CN014 (REG-TOP Sensor) 6.2.15. CN015 ( EXIT Sensor ) CN015 (EXIT Sensor) 6.2.16. CN017 ( MAIN Motor ) CN017 (Main Motor) CN019 (Paper Empty Sensor) 6.3. Registration & Paper Top Sensor Board CN402 (EXIT Sensor) 6.3.1. CN401 ( REG-TOP Sensor ) CN401 (REG-TOP Sensor) CN407 (Fuser GND) 6.7. Paper Empty Sensor Board 6.7.1. CN450 ( Paper Empty Sensor ) CN450 (Paper Empty Sensor) 6.8. Toner Empty Sensor Board CN452 (to Engine Control Board CN004) 6.9.1. CN452 ( to Engine Control Board CN004 ) 6.9.2. CN453 ( to 2nd Feeder ) CN453 (to 2nd Feeder) 7 Component Reference Guide 7.1. Main Control Board IC1 (Main Control CPU) 7.1.1. IC1 ( Main Control CPU ) IC1 IC1 7.1.2. IC2 ( Reset IC ) IC2 (Reset IC) Pin No. Symbol In/Out Function 1 2 3 4 GND VDD OUT Cd - - Out In Ground +2.5V Reset Pulse Output Reset Time Set 7.1.3. IC3 ( Flash / Mask ROM ) IC3 (Flash/Mask ROM) 7.1.4. IC5 ( RAM ) IC5 (RAM) 7.1.5. IC6 ( LAN IC ) IC6 (LAN IC) IC6 7.1.6. IC7 ( EEPROM ) - IC7 (EEPROM) Pin No. Symbol In/Out Function 1 2 3 4 5 6 7 8 A0 A1 A2 VSS SDA SCL WP VCC - In/Out 7.1.8. IC12 ( Regulator ) 7.2. Engine Control Board 7.2.1. IC001 ( ASIC ) 7.2.2. IC002 ( Comparators ) 7.2.3. IC003 ( Reset IC ) 7.2.4. IC004 ( Engine Control CPU ) 7.2.5. IC005 ( EEPROM ) IC005 (EEPROM) Pin No. Symbol In/Out Function 1 2 3 4 5 6 7 8 CS SK DI DO GND TEST NC VCC Out 7.2.6. IC006 ( Motor Drive IC ) 7.2.7. IC007 ( Inverters ) 8 Preventative Maintenance 8.1. General 8.2. Recommended Tools 8.3. Recommended Cleaning 8.4. Maintenance Tables 8.4.1. User Maintenance 8.4.2. Service Maintenance 8.4.2.1. Maintenance Cycle 8.4.2.2. Lubrication 8.4.2.3. Recommended Lubrication 8.4.3. Counter Reset 9 Troubleshooting 9.1. Self-Diagnostic Indicators Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 10.2.1. Engine Control Board Connector 10.2.2. Pickup Roller and Paper Feed Roller 10.2.3. Motor and Drive Gear Unit 10.3. Left Side Parts ( Power Supply Unit and High Voltage Board ) 10.4. Rear and Top Side Parts Page Page Page Page 10.6. Mechanical Base 10.7. Media Tray ( Paper Cassette ) 10.8. Packing Page Page 10.9.1. ICs 10.9.2. Capacitors All capacitor values are in microfarads unless otherwise noted. 10.9.3. Resistors 10.9.4. Transistor and Diodes 10.9.5. Connectors 10.9.6. Others Page 10.10.1. ICs 10.10.2. Capacitors All capacitor values are in microfarads unless otherwise noted. 10.10.3. Resistors 10.10.4. Transistor and Diodes 10.10.5. Connectors 10.10.6. Others 10.11. Registration & Paper Top Detection Sensor Board 10.12. Paper Exit / ADU Paper Jam Sensor Board Resistor values is in OHMs. 10.13. Indicator Board 10.14. Toner Empty Sensor Board 10.15. Relay Board (A) Resistor value is in OHMs. 10.16. Relay Board (B) Resistor values are in OHMs.