MACH® Series Gas-Fired Boiler

Maintenance

 

 

5.5.1 Manual Reset Service Codes

Code

Lockout

 

 

E 00

False flame.

 

 

E 02

Flame failure.

 

 

E 03

Gas Valve error.

 

 

E 04

General lockout.

 

 

E 05

Internal control failure.

 

 

E 06

Internal control failure.

 

 

E 07

Internal control failure.

 

 

E 08

Air pressure switch open.

 

 

E 11

Internal control failure.

 

 

E 12

External limit open.

 

 

E 13

Internal control failure.

 

 

E 14

Internal control failure.

 

 

E 15

Internal control failure.

 

 

E 16

Internal control failure.

 

 

E 17

Internal control failure.

 

 

E 18

Outlet high limit temp.

 

 

E 19

Return high limit temp.

 

 

E 25

Outlet temp rapid change.

 

 

E 28

No blower feedback.

 

 

E 29

Blower feedback will not zero.

 

 

E 31

Outlet sensor shorted.

 

 

E 32

Return sensor shorted.

 

 

E 33

DHW sensor shorted.

 

 

E 35

Flue sensor shorted.

 

 

E 36

Outlet sensor open.

 

 

E 37

Return sensor open.

 

 

E 38

DHW sensor open.

 

 

E 40

Flue sensor open.

 

 

E 44

Internal control failure.

 

 

E 52

High flue temp.

 

 

E 60

Internal control failure.

 

 

Description

A flame signal is present when it shouldn’t be.

The burner did not light on startup, or loss of flame during run. Check all gas valves electrical connections.

The power was lost after a lockout. The control loses the description of the lockout on power loss.

Call for service. Call for service. Call for service.

The air pressure switch failed to close to indicate sufficient air flow to start the boiler. Call for service.

One of the external limits has opened. (High/Low Gas Pressure, High Temp, Low water). Call for service.

Call for service. Call for service. Call for service. Call for service.

The outlet water temperature has exceeded the internal high limit temperature setting. The return water temperature has exceeded the internal high limit temperature setting. The outlet water temperature is increasing too fast. Indicating low flow condition.

The blower should be running but it is not, or the feedback signal has been interrupted. The blower will not go to zero speed even though it should be off.

The outlet temperature sensor is short circuited. The return temperature sensor is short circuited. The DHW temperature sensor is short circuited.

The flue gas temperature sensor is short circuited.

The outlet temperature sensor is indicating an open circuit. The return temperature sensor is indicating an open circuit. The DHW sensor is indicating an open circuit.

The flue gas temperature sensor is indicating an open circuit. Call for service.

The flue temperature has exceeded the maximum allowable setting. Call for service.

Note: When an Internal Control Failure occurs, as identified by E-Codes listed above, the failure is internal to the MCBA and replacement of the MCBA is required. A qualified service technician must be called to replace the MCBA device.

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Patterson-Kelley MACH-05 manual Manual Reset Service Codes, Code Lockout

MACH-05 specifications

The Patterson-Kelley MACH-05 is an innovative high-efficiency boiler designed to meet the demanding needs of today’s commercial and industrial applications. Known for its remarkable performance and advanced technologies, the MACH-05 stands out in the market with its ability to provide reliable heating solutions while minimizing energy consumption and environmental impact.

One of the key features of the MACH-05 is its cascading capability. This allows multiple units to be linked together for enhanced capacity and redundancy. By operating in a modular system, users can achieve optimal energy efficiency by adjusting the number of active units based on real-time demand. This ensures that the system operates at peak efficiency, increasing overall reliability and reducing operational costs.

The MACH-05 is equipped with a fully modulating burner system, which ensures precise control of output and efficiency across a broad range of operating conditions. This advanced burner technology facilitates a significant reduction in fuel usage compared to traditional fixed-output systems. Combined with its high thermal efficiency rating, the MACH-05 is not only environmentally friendly but also economically advantageous for facilities looking to lower energy expenses.

In terms of construction, the MACH-05 features a compact, lightweight design that allows for easy installation and integration into existing systems. Its stainless steel heat exchanger is built to provide superior durability and resistance to corrosion, ensuring a long operational lifespan and reducing maintenance requirements. This design advantage translates into lower lifecycle costs for end-users.

The boiler also incorporates intelligent control systems that enhance operational efficiency. These controls can monitor and adjust parameters in real-time, optimizing performance and offering detailed diagnostics to anticipate maintenance needs. The user-friendly interface makes it easy for operators to manage the system and access vital information regarding performance metrics.

Additionally, the MACH-05 is designed with safety in mind, featuring multiple safety controls and alarms that function to protect both the equipment and personnel. This commitment to safety ensures that facilities can operate with peace of mind, knowing that they have a reliable and secure heating solution.

In summary, the Patterson-Kelley MACH-05 combines advanced engineering, efficiency, and safety features to provide a versatile and dependable heating solution. Its key advantages, including cascading capabilities, fully modulating burner technology, and intelligent controls make it an ideal choice for commercial and industrial applications, paving the way toward sustainable and cost-effective heating systems.