Manuals / Patterson-Kelley / Household Appliance / Boiler

Patterson-Kelley MACH-05 manual MACH Series Gas-FiredBoiler

Models: MACH-05

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MACH® Series Gas-Fired Boiler

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Patterson-Kelley MACH-05 manual MACH Series Gas-FiredBoiler

Contents

MACH-05 PATTERSON-KELLEYMACH SERIES BOILER GAS-FIREDBOILER MACH Series Gas-FiredBoiler 2.0 SAFETY 5.0 MAINTENANCE4.0 OPERATION 3.0 INSTALLATIONWhat to do if you smell gas 7.0 LIMITED WARRANTY8.0 APPENDIX 2.0SAFETY 1.0 INTRODUCTION2.4SAFETY LABELS 2.5.2 Burn, Fire, and Explosion Hazards2.5.1 Electrical Hazards 2.5SAFETY PRECAUTIONS2.5.3 Crush Hazards 2.5.4 Chemical HazardsImproper use may result in fire or injury 2.5.5Pressure Hazards2.5.6Slip, Fall Hazards Improper use may result in fire or injury3.3.2 Placement 3.0INSTALLATION3.1.2 Storage Prior to Installation 3.1.1 Initial Inspection3.3.3 Clearances 3.5.1 Air Inlet Requirements 3.6.3 Required Clearances 3.6.1 Barometric Damper3.6.2 Flue Connection 3.6.4 Vent Terminations 3.6.5 Venting for Multiple Boilers3.6.8 Intake/Exhaust Layout 3.6.6 Sealed Combustion Air/Venting System3.6.7Removing an Existing Boiler Roof Inlet and Vent Basic Air Inlet/Vent ConfigurationsSidewall Inlet, Roof Vent Sidewall Inlet and Vent3.6.10 Sealing the Intake Duct 3.6.12 Intake Duct Terminations3.6.9 Intake Duct Materials and Sizes 3.6.11 Intake Duct Connection to BoilerIntake Termination Details 3.6.13 Vent Elbowstape on gas line threads 3.7GAS PIPING3.7.1 Gas Supply Piping by Installer 3.8.1 Piping DesignPiping With Air Handling Units 3.8.2 Boiler Inlet and Outlet ConnectionsPiping With Refrigeration Machines 3.8.3 Boiler Water Piping by Installer 3.8.4 Flushing and Filling3.9.1 Inspection MACH C750, C900 & C1050 3.11.1Test of Ignition Safety SystemMACH C300 & C450 High Gas Pressure Switch 3.11.4 Test of Gas Pressure SwitchLow Gas Pressure Switch 3.11.2 Test of Low Water Cut-out3.12.1 Operating Temperature Controller Internal Setpoint Domestic Priority Parameter Internal SetpointDomestic Priority ValueParameter Outdoor Air Reset optionalOUTDOOR AIR vs BOILER SETPOINT ValueAnalog Input to Control Firing Rate 3.12.2 Gas Pressure AdjustmentAnalog Input to Adjust Setpoint MACH C300 & C450 3.12.3 Air Flow Adjustments3.12.4 Gas Valve Setup and Adjustment Boiler Test ModeAdjustment PageMACH C750, C900 & C450 4.0OPERATION 4.2.1 Lighting Procedures4.2.2 Normal Shut Down Procedures 4.1.1 Control Panel Front712,500 4.2.3 Emergency Shut-Off750,000 712,5005.1.3 Monthly During Operation 5.0MAINTENANCE5.1.2 Weekly 5.1.1 Daily5.1.4 Semi-Annuallyevery 6 months 5.1.5 Annually5.4SEQUENCE OF OPERATION The Loss of Power5.5TROUBLESHOOTING Loss of Water Level Air Switch ClosedHigh Water Temperature Low Gas PressureLockout 5.5.1 Manual Reset Service CodesCode DescriptionDO NOT 5.5.2 Auto-resetService CodesIf any “Manual Reset” limit device trips Parts and Technical Support 6.0 PARTS/TECHNICAL SUPPORTMACH Series Gas-FiredBoiler Label 6.1WIRING DIAGRAMSTerminal Number DescriptionDescription Terminal NumberLabel DO NOT ENERGIZEParts and Technical Support 6.1.2 Wiring Series C-300MACH Series Gas-FiredBoiler Parts and Technical Support 6.1.3 Wiring Series C-450MACH Series Gas-FiredBoiler Parts and Technical Support 6.1.4 Wiring Series C-750/900/1050MACH Series Gas-FiredBoiler MACH Series 750/900/1050 6.2.1 Main AssemblyMACH Series 300/450 Description 6.2.2 Control PanelMark 6.2.3 Display Panel 6.2.4 C-300/450Heat Engine Mark Description6.2.5 C-750/900/1050Heat Engine Description 6.2.6 C-300Boiler Gas TrainMark 6.2.7 C-450Boiler Gas Train Description 6.2.8 C-750/900/1050Boiler Gas TrainMark REMEDY 7.0 LIMITED WARRANTYWARRANTY EXCLUSIONSNO OTHER WARRANTIES THIRD PARTY WARRANTIESSEVERABILITY Hi/Low-Fire 8.0 APPENDIXDate Stack TempParameter Settings for MCBA Controls Description Manual fanspeed