Manuals / Patterson-Kelley / Household Appliance / Boiler

Patterson-Kelley MACH-05 manual Control Panel, Mark, Description

Models: MACH-05

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Page 47

MACH® Series Gas-Fired Boiler	Parts and Technical Support

6.2.2 Control Panel

Mark	Description

1	AM-3 Relay Module

2	Boiler Control MACH Series - MCBA

3	Transformer

4	Low Water Cutoff

5	Control Mounting Plate

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Patterson-Kelley MACH-05 manual Control Panel, Mark, Description

Contents

MACH-05 PATTERSON-KELLEYMACH SERIES BOILER GAS-FIREDBOILER MACH Series Gas-FiredBoiler 3.0 INSTALLATION 5.0 MAINTENANCE4.0 OPERATION 2.0 SAFETYWhat to do if you smell gas 7.0 LIMITED WARRANTY8.0 APPENDIX 1.0 INTRODUCTION 2.0SAFETY2.5SAFETY PRECAUTIONS 2.5.2 Burn, Fire, and Explosion Hazards2.5.1 Electrical Hazards 2.4SAFETY LABELS2.5.4 Chemical Hazards 2.5.3 Crush HazardsImproper use may result in fire or injury 2.5.5Pressure Hazards2.5.6Slip, Fall Hazards Improper use may result in fire or injury3.1.1 Initial Inspection 3.0INSTALLATION3.1.2 Storage Prior to Installation 3.3.2 Placement3.3.3 Clearances 3.5.1 Air Inlet Requirements 3.6.3 Required Clearances 3.6.1 Barometric Damper3.6.2 Flue Connection 3.6.5 Venting for Multiple Boilers 3.6.4 Vent Terminations3.6.8 Intake/Exhaust Layout 3.6.6 Sealed Combustion Air/Venting System3.6.7Removing an Existing Boiler Sidewall Inlet and Vent Basic Air Inlet/Vent ConfigurationsSidewall Inlet, Roof Vent Roof Inlet and Vent3.6.11 Intake Duct Connection to Boiler 3.6.12 Intake Duct Terminations3.6.9 Intake Duct Materials and Sizes 3.6.10 Sealing the Intake Duct3.7GAS PIPING 3.6.13 Vent Elbowstape on gas line threads Intake Termination Details3.8.1 Piping Design 3.7.1 Gas Supply Piping by InstallerPiping With Air Handling Units 3.8.2 Boiler Inlet and Outlet ConnectionsPiping With Refrigeration Machines 3.8.4 Flushing and Filling 3.8.3 Boiler Water Piping by Installer3.9.1 Inspection MACH C750, C900 & C1050 3.11.1Test of Ignition Safety SystemMACH C300 & C450 3.11.2 Test of Low Water Cut-out 3.11.4 Test of Gas Pressure SwitchLow Gas Pressure Switch High Gas Pressure Switch3.12.1 Operating Temperature Controller Internal Setpoint Domestic Priority Value Internal SetpointDomestic Priority ParameterValue Outdoor Air Reset optionalOUTDOOR AIR vs BOILER SETPOINT ParameterAnalog Input to Control Firing Rate 3.12.2 Gas Pressure AdjustmentAnalog Input to Adjust Setpoint Boiler Test Mode 3.12.3 Air Flow Adjustments3.12.4 Gas Valve Setup and Adjustment MACH C300 & C450Page AdjustmentMACH C750, C900 & C450 4.1.1 Control Panel Front 4.2.1 Lighting Procedures4.2.2 Normal Shut Down Procedures 4.0OPERATION712,500 4.2.3 Emergency Shut-Off750,000 712,5005.1.1 Daily 5.0MAINTENANCE5.1.2 Weekly 5.1.3 Monthly During Operation5.1.5 Annually 5.1.4 Semi-Annuallyevery 6 months5.4SEQUENCE OF OPERATION The Loss of Power5.5TROUBLESHOOTING Low Gas Pressure Air Switch ClosedHigh Water Temperature Loss of Water LevelDescription 5.5.1 Manual Reset Service CodesCode LockoutDO NOT 5.5.2 Auto-resetService CodesIf any “Manual Reset” limit device trips Parts and Technical Support 6.0 PARTS/TECHNICAL SUPPORTMACH Series Gas-FiredBoiler Description 6.1WIRING DIAGRAMSTerminal Number LabelDO NOT ENERGIZE Terminal NumberLabel DescriptionParts and Technical Support 6.1.2 Wiring Series C-300MACH Series Gas-FiredBoiler Parts and Technical Support 6.1.3 Wiring Series C-450MACH Series Gas-FiredBoiler Parts and Technical Support 6.1.4 Wiring Series C-750/900/1050MACH Series Gas-FiredBoiler MACH Series 750/900/1050 6.2.1 Main AssemblyMACH Series 300/450 Description 6.2.2 Control PanelMark 6.2.3 Display Panel Description 6.2.4 C-300/450Heat Engine Mark6.2.5 C-750/900/1050Heat Engine Description 6.2.6 C-300Boiler Gas TrainMark 6.2.7 C-450Boiler Gas Train Description 6.2.8 C-750/900/1050Boiler Gas TrainMark EXCLUSIONS 7.0 LIMITED WARRANTYWARRANTY REMEDYNO OTHER WARRANTIES THIRD PARTY WARRANTIESSEVERABILITY Stack Temp 8.0 APPENDIXDate Hi/Low-FireParameter Settings for MCBA Controls Description Manual fanspeed