Table of Contents |
|
INTRODUCTION | 2 |
About This Machine | 2 |
Capabilities | 2 |
Features | 2 |
Identification | 3 |
Machine Specifications | 4 |
SAFETY | 6 |
Understanding Risks of Machinery | 6 |
Basic Machine Safety | 6 |
Additional Surface Grinder Safety | 8 |
PREPARATION | 9 |
Preparation Overview | 9 |
Things You'll Need | 9 |
Power Supply Requirements | 10 |
Availability | 10 |
10 | |
Circuit Information | 10 |
Circuit Requirements for 220V | 10 |
Circuit Requirements for 440V | 10 |
Grounding Requirements | 11 |
Extension Cords | 11 |
Unpacking | 12 |
Inventory | 12 |
Cleaning & Protecting | 13 |
Location | 14 |
Lifting & Moving | 15 |
Leveling & Mounting | 15 |
Leveling | 15 |
Bolting to Concrete Floors | 16 |
Assembly | 16 |
Power Connection | 18 |
Initial Lubrication | 18 |
Inspections & Adjustments | 18 |
Test Run | 19 |
OPERATION | 20 |
Operation Overview | 20 |
Controls | 21 |
Wheel Selection | 22 |
Abrasive Type | 22 |
Grit Size | 22 |
Grade | 22 |
Wheel Inspection | 23 |
Ring Test | 23 |
Removing & Installing Grinding Wheels | 24 |
Removing & Installing Wheel & Hub | 26 |
Wheel Dressing | 28 |
Wheel Balancing | 29 |
Magnetic Chuck | 31 |
Dust Port Positioning | 31 |
Setup for a Typical Grinding Operation | 31 |
Grinder Operation | 31 |
Using the Surface Grinder | 32 |
Grinding Tips | 32 |
MAINTENANCE | 33 |
Maintenance Schedule | 33 |
Basic Lubrication | 33 |
Changing Oil & Adjusting Oil Flow | 34 |
Removing Table Backlash | 35 |
TROUBLESHOOTING | 36 |
SERVICE | 38 |
Machine Storage | 38 |
ELECTRICAL | 39 |
Electrical Safety Instructions | 39 |
Rewiring for 440V | 40 |
Hardwiring to Power Source | 40 |
220V Electrical Components | 42 |
220V Electrical Box | 43 |
440V Electrical Components | 44 |
Electrical Box | 45 |
PARTS | 46 |
Column | 46 |
Elevation Control | 47 |
Table | 48 |
Base | 49 |
Saddle | 50 |
Main Assembly List | 51 |
Tools | 52 |
Electrical | 53 |
Machine Labels | 54 |
Machine Labels List | 55 |
WARRANTY & RETURNS | 57 |