EVS Toolroom Lathe w/DRO | Southbend SB1059F instruction

EVS TOOLROOM LATHE w/DRO

MODEL SB1059F 18" X 40" MODEL SB1042PF 21" X 60" MODEL SB1060PF 18" X 60" MODEL SB1043PF 21" X 80" MODEL SB1061PF 18" X 80" MODEL SB1045PF 21" X 120"

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!

© July, 2011 by South Bend Lathe Co.

For Machines Mfg. Since 3/11

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Southbend SB1059F owner manual EVS Toolroom Lathe w/DRO

Contents

EVS Toolroom Lathe w/DRO Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Warranty About This Machine FeaturesForeword Capabilities General identification Model SB1060PF shown General Identiﬁcation Controls Components Master Power SwitchHeadstock Controls Carriage Controls Control Panel Tailstock Controls Adjustable carriage clutch knob Foot brake and spindle ON/OFF lever Foot Brake Model SB1059F, SB1060PF, SB1061PF EVS Toolroom Lathe w/DRO Product Speciﬁcations Main Motor Tailstock Information Construction Model Number SB1042PF SB1043PF SB1045PF Model SB1042PF, SB1043PF, SB1045PF EVS Toolroom Lathe w/DRO Main Motor Headstock Information Construction Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Metal Lathe Safety Additional Chuck Safety Things Youll Need Preparation OverviewTypical preparation process is as follows Availability Power Supply RequirementsFull-Load Current Rating Circuit Requirements 440V Operation Grounding Requirements Unpacking Installed & Not Shown QtyInventory Main Inventory 1 Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the lathe Lifting & Moving Leveling Leveling & Mounting Lubricating Lathe AssemblyBolting to Concrete Floors Adding Coolant Power Connection Supply Connecting Power To test run your machine Test Run Engaged E P a R a T I O N Factory adjustments that should be veriﬁed Recommended AdjustmentsSpindle Break-In To perform the spindle break-in Operation Overview Chuck & Faceplate Mounting Installation & Removal Devices To install the chuck Chuck Installation Registration Marks Chuck RemovalTo remove the chuck Jaw Chuck Scroll Chuck ClampingMounting Workpiece Jaw tightening sequence Faceplate Tailstock Using QuillPositioning Tailstock To mount a non-concentric workpiece to the faceplate To install tooling in the tailstock Installing Tooling Removing Tooling Offsetting TailstockTo offset the tailstock Tools Needed Qty Items Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle centerline Dead Centers Centers Mounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in Tailstock Mounting Workpiece Between Centers Removing Center from Tailstock Steady Rest To install and use the steady rest Compound Rest Follow RestTool Needed Qty To set the compound rest at a certain angle To install a tool in the tool post Installing ToolFour-Way Tool Post Aligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstock center Micrometer StopTop View To set the micrometer stop Side View Spindle Speed Manual Feed Setting Spindle Speed Power Feed Gearbox range lever Power Feed Controls Apron feed selection and direction knobs Example Power Feed Rate of 0.0025/rev Setting Power Feed Rate Standard End Gear Conﬁguration End GearsAlternate End Gear Conﬁguration Conﬁguring End Gears Headstock & Gearbox Threading Controls Threading ControlsExample Metric Thread Pitch of 2.5mm Engaged Apron Controls Thread Dial Thread Dial ChartTPI Divisible By Odd Numbered TPI Even TPI Not Divisible By⁄2 Fractional TPI ⁄4 or 3⁄4 Fractional TPI Coolant System Chip Drawer To use the coolant system on your lathe Rod Support SB1279-10 Pc. Precision 5-C Collet Set AccessoriesSB1272-Collect Attachment SB1271-Taper Attachment Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilItems Needed Qty Draining headstock oil To to change the headstock oil Apron Quick-Change GearboxDraining Oil Checking Oil Level Draining Oil & Flushing Reservoir One-Shot Oiler Ball Oilers Longitudinal Leadscrew Handling & Care End GearsLubricating Hazards Coolant System Service Changing Coolant Adding FluidTo change the coolant To prepare the lathe for storage Machine Storage Compound Rest Backlash AdjustmentCross Slide Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp To adjust the V-belts Half Nut AdjustmentTo adjust the half nut Belts Needed Qty Brake ServiceTo replace the brake shoes Brake switch To replace the shear pin Leadscrew Shear Pin Replacement Shear pin access Gap Removal Gap Insert Removal & Installation Gap Installation TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Wiring Diagram Color KEY Electrical Safety Instructions To correct wiring that is out of phase Correcting Phase Polarity ON/OFF Wiring Overview Component location index Component Location Index Page100 Electrical Box Wiring To Incoming Power Electrical box Electrical Box Oil Pump Motor & Pressure Sensor Spindle MotorMotor Spindle ON/OFF Switch Coolant Pump Wiring Disconnect Control Panel Wiring Pontnet Additional Component Wiring Headstock Housing Description Headstock Housing Parts List 122 Headstock Gears 105 Pipe Plug 1/2 NPT Headstock Gears Parts List Gearbox Gearbox Description Gearbox Parts List 110 Apron 112 Apron Parts List 114 720 723 724 719 726 716 Tool Post & Compound Rest 825 Saddle & Cross Slide 117 118 Saddle & Cross Slide Parts List Bed & Shafts BED GAP Piece SB1059F Bed & Shafts Parts List 1016 1002 1001 1007 1006 End Gears SB1042PF, SB1043PF, SB1045PF End Gears SB1059F, SB1060PF, SB1061PF Motor & Headstock Oil System PVA75 Motor & Headstock Oil System Parts List Stand & Panels SB1042PF-43PF, SB1059F-61PF PW03M Flat Washer 6MM Stand & Panels Parts List SB1042PF-43PF, SB1059F-61PF Stand & Panels SB1045PF Upper Catch Tray Stand & Panels Parts List SB1045PF 1312 Steady Rest Follow Rest 1558 1550 1551 1552 1554 1553 1555 1556 1559 1560 Micrometer Stop Thread Dial Brake Control Panel Viewed from Behind Electrical Cabinet & Control Panel 1802 1910 Front Machine Labels Rear Machine Labels Warranty Southbendlathe.com