Gearbox | Southbend SB1059F manual

EVS Toolroom Lathe w/DRO

P A R T S

For Machines Mfg. Since 3/11

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Southbend SB1059F owner manual Gearbox

Contents

EVS Toolroom Lathe w/DRO Scope of Manual UpdatesCustomer Service Manual Feedback Table of Contents Warranty Foreword FeaturesAbout This Machine Capabilities General Identiﬁcation General identification Model SB1060PF shown Headstock Controls Master Power SwitchControls Components Control Panel Carriage Controls Adjustable carriage clutch knob Tailstock Controls Foot Brake Foot brake and spindle ON/OFF lever Product Speciﬁcations Model SB1059F, SB1060PF, SB1061PF EVS Toolroom Lathe w/DRO Main Motor Tailstock Information Construction Model SB1042PF, SB1043PF, SB1045PF EVS Toolroom Lathe w/DRO Model Number SB1042PF SB1043PF SB1045PF Main Motor Headstock Information Construction Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Preparation OverviewThings Youll Need Full-Load Current Rating Power Supply RequirementsAvailability Circuit Requirements Grounding Requirements 440V Operation Inventory Installed & Not Shown QtyUnpacking Main Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the lathe Leveling & Mounting Leveling Bolting to Concrete Floors AssemblyLubricating Lathe Power Connection Adding Coolant Connecting Power Supply Test Run To test run your machine Engaged E P a R a T I O N Spindle Break-In Recommended AdjustmentsFactory adjustments that should be veriﬁed To perform the spindle break-in Operation Overview Installation & Removal Devices Chuck & Faceplate Mounting Chuck Installation To install the chuck To remove the chuck Chuck RemovalRegistration Marks Mounting Workpiece Scroll Chuck ClampingJaw Chuck Faceplate Jaw tightening sequence Positioning Tailstock Using QuillTailstock To mount a non-concentric workpiece to the faceplate Installing Tooling To install tooling in the tailstock To offset the tailstock Offsetting TailstockRemoving Tooling Tools Needed Qty To align the tailstock to the spindle centerline Aligning Tailstock to Spindle CenterlineItems Needed Qty Centers Dead Centers Removing Center from Spindle Live CentersMounting Dead Center in Spindle Mounting Center in Tailstock Removing Center from Tailstock Mounting Workpiece Between Centers To install and use the steady rest Steady Rest Tool Needed Qty Follow RestCompound Rest To set the compound rest at a certain angle Four-Way Tool Post Installing ToolTo install a tool in the tool post Aligning Cutting Tool with Spindle Centerline Top View To set the micrometer stop Micrometer StopTo align the cutting tool with the tailstock center Side View Manual Feed Spindle Speed Power Feed Setting Spindle Speed Power Feed Controls Gearbox range lever Apron feed selection and direction knobs Setting Power Feed Rate Example Power Feed Rate of 0.0025/rev Alternate End Gear Conﬁguration End GearsStandard End Gear Conﬁguration Conﬁguring End Gears Example Metric Thread Pitch of 2.5mm Threading ControlsHeadstock & Gearbox Threading Controls Apron Controls Engaged TPI Divisible By Thread Dial ChartThread Dial ⁄2 Fractional TPI Even TPI Not Divisible ByOdd Numbered TPI ⁄4 or 3⁄4 Fractional TPI Chip Drawer Coolant System Rod Support To use the coolant system on your lathe SB1272-Collect Attachment AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1271-Taper Attachment Maintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Headstock Oil Pressure Safety SwitchLubrication Items Needed Qty Checking & Adding OilChanging Headstock Oil To to change the headstock oil Draining headstock oil Draining Oil Quick-Change GearboxApron Checking Oil Level One-Shot Oiler Draining Oil & Flushing Reservoir Longitudinal Leadscrew Ball Oilers Lubricating End GearsHandling & Care Coolant System Service Hazards To change the coolant Adding FluidChanging Coolant Machine Storage To prepare the lathe for storage Cross Slide Backlash AdjustmentCompound Rest To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment Front saddle gib adjustment screw Carriage Lock Clamp To adjust the half nut Half Nut AdjustmentTo adjust the V-belts Belts To replace the brake shoes Brake ServiceNeeded Qty Brake switch Leadscrew Shear Pin Replacement To replace the shear pin Shear pin access Gap Insert Removal & Installation Gap Removal Gap Installation TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Diagram Color KEY Correcting Phase Polarity To correct wiring that is out of phase Wiring Overview ON/OFF Component Location Index Component location index Electrical Box Wiring Page100 To Incoming Power Electrical Box Electrical box Motor Spindle MotorOil Pump Motor & Pressure Sensor Coolant Pump Wiring Spindle ON/OFF Switch Control Panel Wiring Disconnect Additional Component Wiring Pontnet Headstock Housing Headstock Housing Parts List Description Headstock Gears 122 105 Headstock Gears Parts List Pipe Plug 1/2 NPT Gearbox Gearbox Gearbox Parts List Description 110 Apron 112 Apron Parts List 114 Tool Post & Compound Rest 720 723 724 719 726 716 Saddle & Cross Slide 825 117 Saddle & Cross Slide Parts List 118 Bed & Shafts Bed & Shafts Parts List BED GAP Piece SB1059F End Gears SB1042PF, SB1043PF, SB1045PF 1016 1002 1001 1007 1006 End Gears SB1059F, SB1060PF, SB1061PF Motor & Headstock Oil System Motor & Headstock Oil System Parts List PVA75 Stand & Panels SB1042PF-43PF, SB1059F-61PF Stand & Panels Parts List SB1042PF-43PF, SB1059F-61PF PW03M Flat Washer 6MM Stand & Panels SB1045PF Stand & Panels Parts List SB1045PF Upper Catch Tray 1312 Steady Rest Follow Rest Micrometer Stop Thread Dial 1558 1550 1551 1552 1554 1553 1555 1556 1559 1560 Brake Electrical Cabinet & Control Panel Control Panel Viewed from Behind 1802 Front Machine Labels 1910 Rear Machine Labels Warranty Southbendlathe.com