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Southbend owner manual Stand & Panels SB1042PF-43PF, SB1059F-61PF

Models: SB1059F

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P A R T S

EVS Toolroom Lathe w/DRO

Stand & Panels (SB1042PF-43PF, SB1059F-61PF)

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Southbend owner manual Stand & Panels SB1042PF-43PF, SB1059F-61PF

Contents

EVS Toolroom Lathe w/DRO Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Warranty Capabilities FeaturesAbout This Machine ForewordGeneral identification Model SB1060PF shown General IdentiﬁcationControls Components Master Power SwitchHeadstock Controls Carriage Controls Control PanelTailstock Controls Adjustable carriage clutch knobFoot brake and spindle ON/OFF lever Foot BrakeModel SB1059F, SB1060PF, SB1061PF EVS Toolroom Lathe w/DRO Product SpeciﬁcationsMain Motor Tailstock Information Construction Model Number SB1042PF SB1043PF SB1045PF Model SB1042PF, SB1043PF, SB1045PF EVS Toolroom Lathe w/DROMain Motor Headstock Information Construction Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Things Youll Need Preparation OverviewTypical preparation process is as follows Circuit Requirements Power Supply RequirementsAvailability Full-Load Current Rating440V Operation Grounding RequirementsMain Inventory 1 Figure Qty Installed & Not Shown QtyUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location To lift and move the lathe Lifting & MovingLeveling Leveling & MountingLubricating Lathe AssemblyBolting to Concrete Floors Adding Coolant Power ConnectionSupply Connecting PowerTo test run your machine Test RunEngaged E P a R a T I O N To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be veriﬁed Spindle Break-InOperation Overview Chuck & Faceplate Mounting Installation & Removal DevicesTo install the chuck Chuck InstallationRegistration Marks Chuck RemovalTo remove the chuck Jaw Chuck Scroll Chuck ClampingMounting Workpiece Jaw tightening sequence FaceplateTo mount a non-concentric workpiece to the faceplate Using QuillTailstock Positioning TailstockTo install tooling in the tailstock Installing ToolingTools Needed Qty Offsetting TailstockRemoving Tooling To offset the tailstockItems Needed Qty Aligning Tailstock to Spindle CenterlineTo align the tailstock to the spindle centerline Dead Centers CentersMounting Center in Tailstock Live CentersMounting Dead Center in Spindle Removing Center from SpindleMounting Workpiece Between Centers Removing Center from TailstockSteady Rest To install and use the steady restTo set the compound rest at a certain angle Follow RestCompound Rest Tool Needed QtyAligning Cutting Tool with Spindle Centerline Installing ToolTo install a tool in the tool post Four-Way Tool PostSide View Micrometer StopTo align the cutting tool with the tailstock center Top View To set the micrometer stopSpindle Speed Manual FeedSetting Spindle Speed Power FeedGearbox range lever Power Feed ControlsApron feed selection and direction knobs Example Power Feed Rate of 0.0025/rev Setting Power Feed RateConﬁguring End Gears End GearsStandard End Gear Conﬁguration Alternate End Gear ConﬁgurationHeadstock & Gearbox Threading Controls Threading ControlsExample Metric Thread Pitch of 2.5mm Engaged Apron ControlsThread Dial Thread Dial ChartTPI Divisible By ⁄4 or 3⁄4 Fractional TPI Even TPI Not Divisible ByOdd Numbered TPI ⁄2 Fractional TPICoolant System Chip DrawerTo use the coolant system on your lathe Rod SupportSB1271-Taper Attachment AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1272-Collect AttachmentMaintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Lubrication Oil Pressure Safety SwitchHeadstock Changing Headstock Oil Checking & Adding OilItems Needed Qty Draining headstock oil To to change the headstock oilChecking Oil Level Quick-Change GearboxApron Draining OilDraining Oil & Flushing Reservoir One-Shot OilerBall Oilers Longitudinal LeadscrewHandling & Care End GearsLubricating Hazards Coolant System ServiceChanging Coolant Adding FluidTo change the coolant To prepare the lathe for storage Machine StorageCompound Rest Backlash AdjustmentCross Slide Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp Belts Half Nut AdjustmentTo adjust the V-belts To adjust the half nutNeeded Qty Brake ServiceTo replace the brake shoes Brake switch To replace the shear pin Leadscrew Shear Pin ReplacementShear pin access Gap Removal Gap Insert Removal & InstallationGap Installation TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Wiring Diagram Color KEY Electrical Safety InstructionsTo correct wiring that is out of phase Correcting Phase PolarityON/OFF Wiring OverviewComponent location index Component Location IndexPage100 Electrical Box WiringTo Incoming Power Electrical box Electrical BoxOil Pump Motor & Pressure Sensor Spindle MotorMotor Spindle ON/OFF Switch Coolant Pump WiringDisconnect Control Panel WiringPontnet Additional Component WiringHeadstock Housing Description Headstock Housing Parts List122 Headstock Gears105 Pipe Plug 1/2 NPT Headstock Gears Parts ListGearbox Gearbox Description Gearbox Parts List110 Apron 112 Apron Parts List 114 720 723 724 719 726 716 Tool Post & Compound Rest825 Saddle & Cross Slide117 118 Saddle & Cross Slide Parts ListBed & Shafts BED GAP Piece SB1059F Bed & Shafts Parts List1016 1002 1001 1007 1006 End Gears SB1042PF, SB1043PF, SB1045PFEnd Gears SB1059F, SB1060PF, SB1061PF Motor & Headstock Oil System PVA75 Motor & Headstock Oil System Parts ListStand & Panels SB1042PF-43PF, SB1059F-61PF PW03M Flat Washer 6MM Stand & Panels Parts List SB1042PF-43PF, SB1059F-61PFStand & Panels SB1045PF Upper Catch Tray Stand & Panels Parts List SB1045PF1312 Steady Rest Follow Rest 1558 1550 1551 1552 1554 1553 1555 1556 1559 1560 Micrometer Stop Thread DialBrake Control Panel Viewed from Behind Electrical Cabinet & Control Panel1802 1910 Front Machine LabelsRear Machine Labels Warranty Southbendlathe.com