Manuals / Sterling / Kitchen Appliance / Blender

Sterling 060, 100 2-4Options, •Mezzanine stand with slide gate and 4” tube stub, Remote Display

Models: 060 SLC 5/04 015 600 100

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2-4 Options

The following is a list of options, which your blender may have been equipped with:

•Mezzanine stand with slide gate and 4” tube stub.

•Low-level proximity switches. Detects material supply shortages for each supply hopper before blender runs out (Requires a separate, remote mount alarm panel with its own lights, horn and silence button).

•Supply hopper lids for non-ACS supplied vacuum receivers & loaders.

•Agitated, straight wall regrind supply & weigh hoppers for regrind material.

•Compressed air loader for low percentage additives.

•Ethernet communication module

•

Remote Display

Allows control of blender from a second location up to 50 feet (15 meters) away. The remote display can be located in another location to allow the blender to be operated from that position. The additional remote PanelView 600 operates identically to the main display.

Continuous Loss-in-Weight Blenders Chapter 2: Functional Description

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Sterling 060 2-4Options, •Mezzanine stand with slide gate and 4” tube stub, •Ethernet communication module, Remote Display

Contents

PanelView 600 Touch Screen Interface Continuous Loss-in-WeightBlenders________________________________ Allen-BradleySLC 5/04 Programmable ControllerIf the Shipment is Not Complete Shipping InformationUnpacking and Inspection In the Event of Shipping DamageCredit Returns Warranty ReturnsCHAPTER 4: OPERATION Table of ContentsCHAPTER 3: INSTALLATION CHAPTER 2: FUNCTIONAL DESCRIPTIONAPPENDIX MAINTENANCEContinuous Loss-in-WeightBlenders 1-1How to Use This Manual Chapter 1: SafetySafety Symbols Used in this Manual Description Continuous Loss-in-WeightBlender Safety TagsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityAccessories Chapter 2: Functional Description2-1Models Covered in This Manual 2-2General DescriptionElectrical Features 2-3Typical Features & ComponentsMechanical Features Controller FeaturesBlender System Component Description Figure 2: Continuous Blender AssemblyIngredient Supply/Re-fillHoppers Ingredient Weigh Hoppers Figure 3: Metering Auger Components Ingredient Metering/Transport Auger AssembliesCascade Material Chute Figure 4: Weigh Hopper Assembly Lower Mass Flow Weigh Hopper Assembly“Fixed Rate” mode Optional “Quick Color Change” Kit PLC Control PanelTouch Screen Interface Motor Drive PanelRemote Display 2-4Options•Mezzanine stand with slide gate and 4” tube stub •Ethernet communication moduleSafety Circuit Standards 2-5Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsFigure 5: Plug Figure 6: Lifting Eyebolt Position on Blender Chapter 3: Installation3-1Uncrating the Equipment 3-2Rigging and Placing the UnitSite Requirements Mounting ConfigurationMachine Mount Figure 7: Offset Mezzanine Mount Position Mezzanine MountFloor Mount 3-3Electrical Installation Figure 9: Pneumatic Air System 3-4Pneumatic Installation3-5Overall Installation Summary Load Cell Adjustment 3-6 Set-upFigure 10: Load Cell Mechanical Stop Adjustment Final Connections Alarm log Controller SetupHopper Setup FIFO DiagnosticsScale Calibration Figure 11: Blender Calibration WeightChapter 3: Installation Continuous Loss-in-WeightBlendersTouch the “Calibration” button Feeder Calibration Touch the “Calibration” button Continuous Loss-in-WeightBlendersChapter 3: Installation Touch the “OK” buttonSetting Hopper Size Approximate Hopper Setting hopper sizeFigure 12: Hopper Sizes Hopper DiameterContinuous Loss-in-WeightBlenders Touch “Hopper Setup”Setting Passwords ServiceContinuous Loss-in-WeightBlenders To change a password proceed as followsEnter password and touch “OK” Touch “User Password”Alarm Setup Enteroriginal passwordChapter 3: Installation Enter the password and touch “OK”Touch “Alarm Setup” Continuous Loss-in-WeightBlendersCommunications Chapter 3: Installation Setting Blender for English or MetricEnter the password and touch “OK” Touch “Units” Continuous Loss-in-WeightBlendersFirst you must get to the FIFO screen How to use FIFO DiagnosticsContinuous Loss-in-WeightBlenders Chapter 3: InstallationChapter 3: Installation Enter the Password and touch “OK”Touch “FIFO Diagnostics” Continuous Loss-in-WeightBlendersChapter 3: Installation Continuous Loss-in-WeightBlenders4-1 Start-up Chapter 4: OperationGeneral Operation Manual Backup Control System Display Description 4-2Controller Description & OperationFigure 14: Typical Controller Display Figure 15: Blender Menu Structure Standard Unit Continuous Loss-in-WeightBlendersChapter 4: Operation Chapter 4: Operation Setting a RecipeClean Out Continuous Loss-in-WeightBlendersSystem model # Chapter 5: Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsMaintenance Continuous Loss-in-WeightBlendersChapter Typical Blender Parts List ChapterAppendix Spare PartsAnnex B Information Programmable Settings 6-2Addendum Service Supervisor InformationAdvanced Hopper Options Re-fillPercentage Feed Factor FilterSteady Feed Factor Max WTP/RPMSteady System Limit Advance PID Options mass flow setupPID Timer Sample Time once in Steady Window for FIFOFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Sales Department 6-3Technical AssistanceService Department Parts Department